Multiquip DCA-15SPX4 operation manual Battery Cable Installation, Alternator, Wiring

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Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 24) are properly connected to the battery terminals as shown below.The Red Cable is connected to the positive terminal of the battery, and the Black Cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

DCA-15SPX4 — SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the ignition switch is in the ON position

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected

NOTE incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrision and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

Figure 24. Battery Connections

PAGE 30 — DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09)

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Contents Model DCA-15SPX4 Diesel engine exhaust and some Proposition 65WARNINGPage Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-15SPX4 Specifications DCA-15SPX4 Dimensions TOP, Side and Front DimensionsDCA-15SPX4 Safety Message Alert Symbols Hazard SymbolsDCA-15SPX4 Safety Message Alert Symbols General Safety DCA-15SPX4 Rules for Safe OperationMaintenance Safety DCA-15SPX4 Rules for Safe OperationBattery Safety Death Towing and Transporting Safety Page DCA-15SPX4 Installation Typical Generator Grounding ApplicationMounting Outdoor InstallationIndoor Installation Generator GroundingOutput Terminal Panel GeneratorGenerator Control Panel Open Delta Excitation SystemDCA-15SPX4 Major Components Major Components12 11 DCA-15SPX4 Generator Control PanelDCA-15SPX4 Generator Control Panel DCA-15SPX4 Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-15SPX4 Output Terminal Panel Familiarization 120VAC Gfci ReceptacleL5-30RTwist Lock 120VAC Receptacle Connecting Loads DCA-15SPX4 Output Terminal Panel FamiliarizationGenerator Amperage Single Phase LoadDCA-15SPX4 Load APPLICATION/MAXIMUM Amperage Rated Voltage Maximum Amps1Ø 120 Output Terminal Lug Voltages DCA-15SPX4 Gauge READING/TERMINAL Panel ConnectionsUNV Terminal Output Voltages 1Ø 240 Output Terminal Lug VoltagesLubrication Oil DCA-15SPX4 SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorDCA-15SPX4 Generator START-UP Procedure Before StartingDCA-15SPX4 Generator START-UP Procedure Speed Control Switch RUNNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-15SPX4 Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections Brakes DCA-15SPX4 -TRAILER MaintenanceBrake Adjustment Hydraulic Surge BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-15SPX4 -TRAILER Maintenance Lug Nut Torque RequirementsDCA-15SPX4 Generatorwiring Diagram Generator Wiring DiagramDCA-15SPX4 Enginewiring Diagram Engine Wiring DiagramDCA-15SPX4 -TROUBLESHOOTING Engine DCA-15SPX4 -TROUBLESHOOTING Engine DCA-15SPX4 -TROUBLESHOOTING Generator Generator TroubleshootingDCA-10SPX4 -TROUBLESHOOTING PRE-HEAT Lamp Codes Failure Diagnosis Lamp CodeSample Parts List DCA-15SPX4 Explanation of Code in Remarks ColumnDCA-15SPX4 Suggested Spare Parts DescriptionDCA-15SPX4 Generator Assy Part Name QTY Remarks DCA-15SPX4 Control Panel Assy Part Name DCA-15SPX4 Control Panel Assy Automatic Voltage Regulator DCA-15SPX4 Outputterminal Assy Part Name QTY DCA-15SPX4 Engine and Radiator Assy Engine Foot DCA-15SPX4 Engine and Radiator Assy Drain Joint DCA-15SPX4 Battery Assy Battery Band DCA-15SPX4 -MUFFLER Assy Muffler DCA-15SPX4 Fueltank Assy CAP, Fuel Tank DCA-15SPX4 Enclosure Assy Base DCA-15SPX4 Enclosure Assy Side Panel DCA-15SPX4 -RUBBER Seal Assy Rubberseal DCA-15SPX4 Nameplate and Decals Assy DCA-15SPX4 Name Plate and Decals Assy Terms and Conditions of Sale Parts FreightpolicyPage Heres HOW to GET Help