Master Lock installation manual Prestart, Starting

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PORTABLE GASOLINE GENERATORS

OPERATION

Continued

PRESTART

Operate generator on a firm, dry, and clean surface. The surface must be level. Protect generator from heavy dust, sand, dirt, rain, or snow. Do not locate generator near stand- ing water and snow. Make sure area is well- vented.

WARNING: Only responsible adults should use generator. Never let anyone operate genera- tor without proper instructions.

Note: If oil level is too low, oil alert system will keep engine from starting (see Oil Alert System, page 6). Make sure oil level is full before starting. See Engine Oil, page 7.

Before starting the engine, disconnect all electric loads from generator.

STARTING

IMPORTANT: The engine speed is preset. The throttle is locked in preset position. Do not adjust throttle. Preset position lets en- gine run at 3600 RPM under load. The engine must maintain 3600 RPM for gen- erator to create correct voltage. Running engine at lower speeds will damage genera- tor and powered items.

IMPORTANT: Never start generator with electrical loads connected. Start engine be- fore adding electrical loads.

1.Make sure gasoline tank is full. See Fuel, page 7 for fuel information.

2.Move fuel valve lever to the ON posi- tion except on Model MGH3000PR (see Figure 19).

3.Move choke lever fully to the left for all models except MGH3000PR or MGH10000A (see Figure 19). Pull choke rod out for Model MGH3000PR (see Figure 20) or choke button out for Model MGH10000A (see Figure 21). This closes the choke.

Note: You may not need to close choke if engine is warm or air temperature is high.

4.Start the engine.

A. Recoil Starter

Move engine lever or turn engine switch to the ON position (see Figures 22 and 23). Remove slack from starter rope by lightly pulling starter grip. Next, pull starter rope briskly.

IMPORTANT: Do not let starter grip snap back against engine. Return it gen- tly. This will prevent damage to starter.

Note: If engine does not start, check the oil in the crankcase. Add oil as nec- essary. Be sure engine is on a level sur- face. See Oil Alert System, page 6.

B. Electric Starter (Models

MGH5000DIE, MGH7000D,

MGH7000DI, and MGH10000A Only)

Turn the engine switch to the START position (see Figure 24, page 13). Hold it there until engine starts. When en- gine starts, let switch return to the ON position.

IMPORTANT: Do not use electric starter more than five seconds. Starter motor damage may occur. If engine fails to start, release the switch and wait ten seconds. After ten seconds, try start- ing again.

Note: If engine does not start, check the oil in the crankcase. Add oil as nec- essary. Be sure engine is on a level sur- face. See Oil Alert System, page 6.

5.As engine warms up, slowly move choke lever fully to the right (see Fig- ure 25, page 13). This opens the choke. On Model MGH10000A, the choke will automatically open.

Choke Lever (Closed Position)

Fuel Valve Lever (ON Position)

Figure 19 - Fuel Valve Lever On, Choke Lever Closed (Model MGH4000C Shown)

Choke Rod Pulled Out (Closed Position)

Figure 20 - Choke Rod Closed (Model MGH3000PR Only)

Choke Button

Pulled Out

(Closed Position)

Figure 21 - Choke Button Closed (Model MGH10000A Only)

Figure 22 - Engine Lever In ON Position (Model MGH3000PR Only)

ENGINE SW

ON

OFF

Figure 23 - Engine Switch In ON Position

(All Models Except MGH5000DIE,

MGH7000D, MGH10000A, and

MGH3000PR)

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Contents Portable Gasoline Generators Safety Information Portable Gasoline GeneratorsProduct Identification GfciHigh and LOW Temperature Operation General InformationUnpacking VentilationSpecifications MGH5000DIModel MGH3000PR MGH4000CI MGH5000DIE MGH6000DIGenerator Features Full Power Selector SwitchOIL Alert System AUTO-IDLE SystemEngine OIL FuelReceptacle Circuit Breaker Engine Circuit BreakerBattery Installing Battery Cables to EngineHandles TOP Cover Mounting Battery to Generator Recommended Minimum Wire Gauges AWG for Extension CordsExtension Cords Generator GroundingStandby Installation to Home or Building Chart 1 Typical Electric Appliance WattagesChart Determining Electrical Load for GeneratorUsing Receptacle Power Cord and Plug RequirementsOperation General InformationPrestart StartingAdjusting the Idle Speed AUTO-IDLE OperationDisconnecting Electric Loads High Altitude Operation Adding Electrical LoadsStopping Engine Maintenance and Repairs TroubleshootingStorage Electrical Component Specifications Wiring DiagramsWiring Diagram, Model MGH7000D Wiring Diagram, Model MGH7000DI Technical Service AccessoriesReplacement Parts Servicing the EngineIllustrated Parts List For Models HWI3000, MGH3000 MGH3000PR Alternator AssemblyKEY Part Number Description QTY Parts Available not ShownPart Number for Model KEYMGH4000CI MGH5000DIE MGH6000DI MGH7000DI Description QTY For Model MGH10000A Alternator Assembly KEY Part Description Number QTYFor Models HWI3000, MGH3000 MGH3000PR Roll Cage WP-5CPortable Gasoline Generators MGH4000C MGH5000D MGH6000D MGH7000D For Model MGH10000A Fuel Tank and Roll Cage Portable Gasoline GeneratorsWLI-8 Reset 120 Control PanelFor Model MGH10000A Control Panel For Solenoid and Control Board Assemblies and Mounting Model MGH10000A Only † All Models Except MGH10000A Keep this Warranty International