Master Lock Technical Service, Servicing the Engine, Accessories, Replacement Parts

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OWNER’S MANUAL

TECHNICAL

SERVICE

You may have further questions about in- stallation, operation, or troubleshooting. If so, contact DESA International’s Technical Service Department at 1-800-323-5190.

You can also visit DESA International’s technical service web site at www.desatech.com.

SERVICING THE ENGINE

Honda parts and services should be handled by your nearest authorized engine service firm. Check the yellow pages of your tele- phone directory under the listing:

Engines Gasoline, Honda

ACCESSORIES

Heavy-Duty Wheel Kit – PA2020

For Models MGH4000C,

MGH4000CI, MGH5000D,

MGH5000DI, MGH5000DIE,

MGH6000D, MGH6000DI,

MGH7000D, and MGH7000DI

Wheelbarrow-style wheel kit. Makes gen- erator easy for one person to move.

This kit includes:

Large 12-inch wheels for easy rolling

Powder coated tubing and plated hard- ware for long life

Long handles with thick grips for greater comfort and control

Complete installation instructions included.

Automatic Idle Kit – PA2010

For Models MGH4000C,

MGH5000D, MGH6000D, and

MGH7000D

Automatically reduces engine speed when no power is being used. Reduces fuel con- sumption and engine noise. Increases en- gine life.

Complete installation and operation instruc- tions included.

REPLACEMENT PARTS

Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.

PARTS UNDER WARRANTY

Contact authorized dealers of this product. If they cannot supply original replacement part(s), either contact your nearest Parts Central or call DESA International’s Tech- nical Service Department at 1-800-323-5190.

When calling DESA International, have ready

your name

your address

model number of your generator

how generator is malfunctioning

purchase date

Usually, we will ask you to return the defec- tive part to the factory.

PARTS NOT UNDER

WARRANTY

Contact authorized dealers of this product. If they cannot supply original replacement part(s), either contact your nearest Parts Central or call DESA International’s Parts Department at 1-800-972-7879 for referral information.

When calling DESA International, have ready

model number of your generator

the replacement part number

PARTS CENTRALS

These Parts Centrals are privately owned businesses. They have agreed to support our customer’s needs by providing original re- placement parts and accessories.

Baltimore Electric

1348 Dixwell Avenue Hamden, CT 06514 1-800-397-7553 203-248-7553

Parts Company of America

1657 Shermer Road Northbrook, IL 60062 1-800-323-0620 708-498-5900

Portable Heater Parts

342 N. County Road 400 East Valparaiso, IN 46383 1-800-362-6951 219-462-7441 sales@portableheaterparts.com techservice@portableheaterparts.com

F B D

1349 Adams Street Bowling Green, KY 42103 270-846-1199

1-800-654-8534 Fax: 1-800-846-0090 franktalk@aol.com

Master Parts Dist.

1251 Mound Ave. NW

Grand Rapids, MI 49504-2672 1-800-446-1446 616-791-0505

Fax: 616-791-8270 www.nbmc.com

Laportes Parts & Service

2444 N 5th Street Hartsville, SC 29550 803-332-0191

MTA Distributors

555 Hickory Hills Blvd. Nashville, TN 37189-9244 1-800-264-0225 615-299-8777 www.mtadistributors.com

Tuco Industrial Products

5223 18th Street SW Lynwood, WA 98037-4506 425-743-9533

1-800-735-1268 Fax: 425-742-0218 www.tucoheat.com

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Contents Portable Gasoline Generators Portable Gasoline Generators Safety InformationGfci Product IdentificationVentilation High and LOW Temperature OperationGeneral Information UnpackingMGH3000PR MGH4000CI MGH5000DIE MGH6000DI SpecificationsMGH5000DI ModelAUTO-IDLE System Generator FeaturesFull Power Selector Switch OIL Alert SystemEngine Circuit Breaker Engine OILFuel Receptacle Circuit BreakerInstalling Battery Cables to Engine BatteryHandles TOP Cover Generator Grounding Mounting Battery to GeneratorRecommended Minimum Wire Gauges AWG for Extension Cords Extension CordsDetermining Electrical Load for Generator Standby Installation to Home or BuildingChart 1 Typical Electric Appliance Wattages ChartGeneral Information Using ReceptaclePower Cord and Plug Requirements OperationStarting PrestartAUTO-IDLE Operation Adjusting the Idle SpeedHigh Altitude Operation Adding Electrical Loads Disconnecting Electric LoadsStopping Engine Troubleshooting Maintenance and RepairsStorage Wiring Diagrams Electrical Component SpecificationsWiring Diagram, Model MGH7000D Wiring Diagram, Model MGH7000DI Servicing the Engine Technical ServiceAccessories Replacement PartsParts Available not Shown Illustrated Parts ListFor Models HWI3000, MGH3000 MGH3000PR Alternator Assembly KEY Part Number Description QTYKEY Part Number for ModelMGH4000CI MGH5000DIE MGH6000DI MGH7000DI Description QTY KEY Part Description Number QTY For Model MGH10000A Alternator AssemblyWP-5C For Models HWI3000, MGH3000 MGH3000PR Roll CagePortable Gasoline Generators MGH4000C MGH5000D MGH6000D MGH7000D Portable Gasoline Generators For Model MGH10000A Fuel Tank and Roll CageWLI-8 Control Panel Reset 120For Model MGH10000A Control Panel For Solenoid and Control Board Assemblies and Mounting Model MGH10000A Only † All Models Except MGH10000A International Keep this Warranty