Master Lock Extension Cords, Generator Grounding, Mounting Battery to Generator

Page 9

OWNER’S MANUAL

BATTERY

Continued

MOUNTING BATTERY TO GENERATOR

1.Secure battery to generator by battery hold-down system. This system con- sists of the battery mounting bracket, hook bolts, and nut (see Figure 12).

Note: Model MGH10000A battery is located on opposite side as shown (see Figure 13).

2.Locate the red, positive (+) battery cable from starter solenoid. Connect it to the positive (+) battery terminal (see Figures 14 and 15).

3.Locate the black, negative (–) battery cable attached to engine block. Connect it to the negative (–) battery terminal (see Figures 14 and 15).

4.Check battery before starting engine. Make sure fluid levels are full. Make sure battery is charged.

See engine owner’s manual for more information.

Battery Mounting Bracket

Nut

Battery

Hook Bolt

Figure 12 - Battery Hold-Down System (Model MGH7000D Shown)

Nut

Battery

Mounting

Bracket

Battery

Hook

Bolt

Figure 13 - Battery Hold-Down System (Model MGH10000A Shown)

FULL

POWER

TO ENGINE

120

 

BLOCK

ONLY

 

 

 

120

 

 

240V

ENM

 

HOURS00000005

 

 

1/10

 

TO STARTER

SOLENOID

Figure 14 - Connecting Positive and Negative Cables to Battery

(Model MGH7000D Shown)

TO STARTER

SOLENOID

TO ENGINE

BLOCK

Figure 15 - Connecting Positive and Negative Cables to Battery

(Model MGH10000A Shown)

EXTENSION

CORDS

Only use grounded extension cords. Be sure to use extension cord with proper wire gauge size. See chart below.

Recommended Minimum Wire Gauges (AWG) for Extension Cords

Ampere

AWG for Length of

Load

Cord in Feet

 

 

 

50'

100'

 

150'

 

 

 

 

 

 

2

 

18

18

 

18

3

 

18

18

 

18

4

 

16

16

 

16

5

 

16

16

 

16

6

 

16

16

 

14

8

 

16

14

 

12

10

 

16

14

 

12

12

 

14

14

 

12

14

 

14

12

 

10

16

 

12

12

 

10

20

 

10

10

 

8

 

 

 

 

 

 

GENERATOR

GROUNDING

WARNING: You must prop- erly earth-ground generator be- fore starting. This will help guard against deadly electric shock. Only use grounded plugs with generator. Only use grounded ex- tension cords. Only use three- wire or double-insulated power tools.

Grounding generator helps prevent electric shock from a ground fault condition. Locate ground lug on end of generator housing (see Figure 16). Attach a #10 stranded-copper ground wire to ground lug. Drive grounding point into ground. Grounding point can be a stake, grounding rod, or pipe. Grounding point should be copper or brass. Attach ground wire to grounding point. You must supply the ground wire and grounding point. These do not come with generator. Follow the National Electrical Code and all state and local codes. Consult your power com- pany or a licensed electrician.

WARNING: For a grounding point, do not use metal pipe be- ing used to carry combustible materials or gases.

Ground Lug

Copper or Brass

Grounding Point

Ground Wire

Alternator

Figure 16 - Grounding Generator (Model MGH4000C Shown)

106813

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Contents Portable Gasoline Generators Portable Gasoline Generators Safety InformationGfci Product IdentificationGeneral Information High and LOW Temperature OperationUnpacking VentilationMGH5000DI SpecificationsModel MGH3000PR MGH4000CI MGH5000DIE MGH6000DI Full Power Selector Switch Generator Features OIL Alert System AUTO-IDLE SystemFuel Engine OILReceptacle Circuit Breaker Engine Circuit BreakerBattery Installing Battery Cables to EngineHandles TOP Cover Recommended Minimum Wire Gauges AWG for Extension Cords Mounting Battery to GeneratorExtension Cords Generator GroundingChart 1 Typical Electric Appliance Wattages Standby Installation to Home or BuildingChart Determining Electrical Load for GeneratorPower Cord and Plug Requirements Using ReceptacleOperation General InformationStarting PrestartAUTO-IDLE Operation Adjusting the Idle SpeedDisconnecting Electric Loads High Altitude Operation Adding Electrical LoadsStopping Engine Maintenance and Repairs TroubleshootingStorage Wiring Diagrams Electrical Component SpecificationsWiring Diagram, Model MGH7000D Wiring Diagram, Model MGH7000DI Accessories Technical ServiceReplacement Parts Servicing the EngineFor Models HWI3000, MGH3000 MGH3000PR Alternator Assembly Illustrated Parts ListKEY Part Number Description QTY Parts Available not ShownPart Number for Model KEYMGH4000CI MGH5000DIE MGH6000DI MGH7000DI Description QTY KEY Part Description Number QTY For Model MGH10000A Alternator AssemblyWP-5C For Models HWI3000, MGH3000 MGH3000PR Roll CagePortable Gasoline Generators MGH4000C MGH5000D MGH6000D MGH7000D Portable Gasoline Generators For Model MGH10000A Fuel Tank and Roll CageWLI-8 Control Panel Reset 120For Model MGH10000A Control Panel For Solenoid and Control Board Assemblies and Mounting Model MGH10000A Only † All Models Except MGH10000A International Keep this Warranty