Master Lock installation manual Electrical Component Specifications, Wiring Diagrams

Page 16

R

PORTABLE GASOLINE GENERATORS

ELECTRICAL

COMPONENT

SPECIFICATIONS

 

 

Resistance in Ohms

 

 

 

 

Stator

Stator

Rotor

Rotor

Capacitor,

 

 

Main

Auxiliary

Primary

Secondary

MFD

Diodes (2)

Model

Winding *

Winding Δ

Winding †

Winding †

450 Volt

800 Volt

 

 

 

 

 

 

 

HWI3000

1.6

5.9

6.9

1.33

16

6 Amp

MGH3000, MGH3000PR

1.6

5.9

6.9

1.33

16

6 Amp

MGH4000C, MGH4000CI

0.71

2.17

0.54

2.07

40

70 Amp

MGH5000D, MGH5000DI

0.54

1.38

0.61

2.29

50

70 Amp

MGH5000DIE

0.54

1.38

0.61

2.29

50

70 Amp

MGH6000D, MGH6000DI

0.37

1.01

0.68

2.57

60

70 Amp

MGH7000D, MGH7000DI

0.28

0.78

0.77

2.9

70

70 Amp

MGH10000A

0.40

0.90

0.37

0.50

80

70 Amp

 

 

 

 

 

 

 

*Connect T2 (green) and T3 (black). Measure resistance between T1 (red) and T4 (yellow). Δ Resistance between brown and white leads.

† Remove diodes to check resistance.

WIRING DIAGRAMS

 

 

Stator

 

 

 

 

Black

 

 

 

 

 

 

 

 

 

 

 

 

 

L1

 

 

 

 

 

 

 

Black

20A

T1

T3

 

T2

T4

 

 

Circuit

 

 

 

Breaker

 

 

 

 

 

 

L2

 

110/120V

L2

 

 

L1

L1

L2

Yellow

Rotor

 

 

Stator

 

 

 

 

 

 

 

 

 

 

 

White

 

 

 

 

 

D

C

Auxiliary

 

 

 

 

Phase

 

 

 

 

 

 

 

Black

Yellow

 

 

 

 

Brown

Main

 

T2

T1

T3

Black

T4 Windings

 

 

 

Red

Yellow

 

 

 

Green

 

 

 

 

 

 

 

 

 

 

 

LINE

HOT

WHITE

GFCI

Receptacle 120V/15A (MGH3000)

Receptacle 120V/20A (HWI3000)

Figure 31 - Wiring Diagram, Models HWI3000, MGH3000, and MGH3000PR

Green/Yellow

 

 

Red

 

 

 

 

 

 

Black

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red

 

White

 

 

 

120/240V 20A

 

 

 

 

 

120V, 15A

 

 

 

 

Receptacle

 

White

 

 

 

Receptacle

 

 

 

 

 

 

 

 

 

 

 

T1

Circuit

 

 

 

 

 

T2

 

 

Duplex

Breaker

 

 

 

 

 

 

 

 

25A

 

 

 

 

 

 

Full Pwr

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Black

Selector

Red

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Circuit

 

 

Black

 

 

 

 

 

 

 

Breaker

T3

 

 

 

 

 

 

 

 

25A

 

 

 

White

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T4

 

 

 

 

 

Hour

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yellow

 

 

White

 

 

 

Meter

 

 

 

 

Black

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Red

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Black

 

 

 

 

 

 

 

Red

 

 

Black

Green

 

 

 

 

 

 

 

Capacitor

 

 

 

 

 

Main

 

 

 

Auxiliary

White

 

 

 

 

Windings

 

 

 

Phase

 

 

 

 

 

 

 

 

 

 

 

White

T1

T4

T3

T2

T2

 

 

T1

T3

T4

Rotor

 

 

 

 

 

 

 

 

Green

 

 

 

 

 

 

 

 

 

 

 

 

 

Red

 

 

 

 

Diode

Diode

 

 

 

 

 

 

Black

Yellow

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Green

 

 

 

White

 

 

 

 

120V, 15A

 

120V, 30A

Circuit

Receptacle

 

Receptacle

 

 

 

 

 

Breaker

 

 

 

 

 

20A

GFCI

 

 

 

 

 

 

 

 

 

Circuit

 

 

 

 

 

Breaker

 

WHITE

 

 

 

20A

HOT

White

 

 

 

LINE

 

 

 

 

Green

 

 

Green

 

Black

 

 

 

 

 

 

 

Red

 

 

 

 

 

 

 

 

Stator

 

Stator

 

T1

T2

T3

T4

White

 

 

220/240V

 

 

L1

L2

 

 

 

Brown

 

110/120V

110/120V

 

 

 

 

 

Figure 32 - Wiring Diagram, Models MGH4000C, MGH5000D, and MGH6000D

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Contents Portable Gasoline Generators Safety Information Portable Gasoline GeneratorsProduct Identification GfciHigh and LOW Temperature Operation General InformationUnpacking VentilationSpecifications MGH5000DIModel MGH3000PR MGH4000CI MGH5000DIE MGH6000DIGenerator Features Full Power Selector SwitchOIL Alert System AUTO-IDLE SystemEngine OIL FuelReceptacle Circuit Breaker Engine Circuit BreakerInstalling Battery Cables to Engine BatteryHandles TOP Cover Mounting Battery to Generator Recommended Minimum Wire Gauges AWG for Extension CordsExtension Cords Generator GroundingStandby Installation to Home or Building Chart 1 Typical Electric Appliance WattagesChart Determining Electrical Load for GeneratorUsing Receptacle Power Cord and Plug RequirementsOperation General InformationPrestart Starting Adjusting the Idle Speed AUTO-IDLE OperationHigh Altitude Operation Adding Electrical Loads Disconnecting Electric LoadsStopping Engine Troubleshooting Maintenance and RepairsStorage Electrical Component Specifications Wiring DiagramsWiring Diagram, Model MGH7000D Wiring Diagram, Model MGH7000DI Technical Service AccessoriesReplacement Parts Servicing the EngineIllustrated Parts List For Models HWI3000, MGH3000 MGH3000PR Alternator AssemblyKEY Part Number Description QTY Parts Available not ShownKEY Part Number for ModelMGH4000CI MGH5000DIE MGH6000DI MGH7000DI Description QTY For Model MGH10000A Alternator Assembly KEY Part Description Number QTYFor Models HWI3000, MGH3000 MGH3000PR Roll Cage WP-5CPortable Gasoline Generators MGH4000C MGH5000D MGH6000D MGH7000D For Model MGH10000A Fuel Tank and Roll Cage Portable Gasoline GeneratorsWLI-8 Reset 120 Control PanelFor Model MGH10000A Control Panel For Solenoid and Control Board Assemblies and Mounting Model MGH10000A Only † All Models Except MGH10000A Keep this Warranty International