Master Lock High Altitude Operation Adding Electrical Loads, Disconnecting Electric Loads

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R

PORTABLE GASOLINE GENERATORS

OPERATION

Continued

HIGH ALTITUDE OPERATION

This generator will not perform well at high altitudes without proper adjustment. See engine owner’s manual for details.

ADDING ELECTRICAL

LOADS

IMPORTANT: Do not overload generator. Make sure total wattage of all electrical loads does not exceed rated wattage of generator. Overloading may shorten generator life. It could also cause internal damage to genera- tor. Overloading will trip circuit breaker.

IMPORTANT: (All models except HWI3000, MGH3000, MGH3000PR, MGH7000D, MGH7000DI, and MGH10000A) Keep full power selector switch in the 120 VOLT ONLY position if only powering 120V items. Only move switch to 120/240 VOLT position if powering 240V items.

1.Check items to be powered. Their nameplate lists their wattage ratings.

Note: The wattage ratings for some elec- trical motors are misleading. They may require up to three-times their rated watt- age to start. You must figure total electri- cal load wattage. Make sure total wattage of all electrical loads does not exceed rated wattage of generator. See Determining Electrical Load For Generator, page 10.

2.Start engine. Let engine reach full speed.

3.Connect electrical loads one at a time. If the load consists of electric motors, start them first. Always start the larg- est first. Start each motor individually.

DISCONNECTING ELECTRIC LOADS

Remove electrical loads one at a time. Re- move voltage sensitive items first. Voltage sensitive items include TVs, VCRs, and other home electronic items.

STOPPING ENGINE

IMPORTANT: The engine speed is preset. The throttle is locked in preset position. Do not adjust throttle.

Follow the steps below to stop engine.

1.Remove all electrical loads from gen- erator (see Disconnecting Electrical Loads). Remove electrical loads one at a time.

2.Let engine run for two or three min- utes after removing electrical loads. This lets engine cool slightly.

3.Turn engine switch to the OFF posi- tion (see Figure 29).

4.Turn fuel valve lever off except on Model MGH3000PR. Do this by mov- ing valve lever fully to the left (see Fig- ure 30).

Model

MGH3000PR

Models HWI3000,

MGH3000, MGH4000C,

ENGINE SW

ON

MGH4000CI, MGH5000D,

OFF

MGH5000DI, MGH6000D

 

and MGH6000DI

 

 

HONDA

Models

 

MGH5000DIE,

ON

MGH7000D,

OFF START

 

MGH7000DI, and

 

MGH10000A

ENGINE SW

 

CIRCUIT

 

BREAKER

Fuel Valve Lever

(Off Position)

Figure 30 - Fuel Valve Lever Off (Model MGH7000D Shown)

ON/push OFF

Figure 29 - Engine Switch In OFF Position

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Contents Portable Gasoline Generators Safety Information Portable Gasoline GeneratorsProduct Identification GfciUnpacking High and LOW Temperature OperationGeneral Information VentilationModel SpecificationsMGH5000DI MGH3000PR MGH4000CI MGH5000DIE MGH6000DIOIL Alert System Generator FeaturesFull Power Selector Switch AUTO-IDLE SystemReceptacle Circuit Breaker Engine OILFuel Engine Circuit BreakerHandles TOP Cover BatteryInstalling Battery Cables to Engine Extension Cords Mounting Battery to GeneratorRecommended Minimum Wire Gauges AWG for Extension Cords Generator GroundingChart Standby Installation to Home or BuildingChart 1 Typical Electric Appliance Wattages Determining Electrical Load for GeneratorOperation Using ReceptaclePower Cord and Plug Requirements General InformationPrestart StartingAdjusting the Idle Speed AUTO-IDLE OperationStopping Engine Disconnecting Electric LoadsHigh Altitude Operation Adding Electrical Loads Storage Maintenance and RepairsTroubleshooting Electrical Component Specifications Wiring DiagramsWiring Diagram, Model MGH7000D Wiring Diagram, Model MGH7000DI Replacement Parts Technical ServiceAccessories Servicing the EngineKEY Part Number Description QTY Illustrated Parts ListFor Models HWI3000, MGH3000 MGH3000PR Alternator Assembly Parts Available not ShownMGH4000CI MGH5000DIE MGH6000DI MGH7000DI Description QTY Part Number for ModelKEY For Model MGH10000A Alternator Assembly KEY Part Description Number QTYFor Models HWI3000, MGH3000 MGH3000PR Roll Cage WP-5CPortable Gasoline Generators MGH4000C MGH5000D MGH6000D MGH7000D For Model MGH10000A Fuel Tank and Roll Cage Portable Gasoline GeneratorsWLI-8 Reset 120 Control PanelFor Model MGH10000A Control Panel For Solenoid and Control Board Assemblies and Mounting Model MGH10000A Only † All Models Except MGH10000A Keep this Warranty International