Master Lock installation manual Maintenance and Repairs, Storage, Troubleshooting

Page 15

OWNER’S MANUAL

MAINTENANCE AND REPAIRS

WARNING: Only a qualified electrical service person should service and repair the alternator on this generator. Use only fac- tory approved replacement parts.

CAUTION: The engine speed is preset. The throttle is locked in preset position. Do not adjust throttle. Preset position lets en- gine run at 3600 RPM under load. The engine must maintain 3600 RPM for generator to create cor- rect voltage. Running engine at lower speeds will damage gen- erator and powered items.

CAUTION: Shut off generator before performing maintenance.

IMPORTANT: Keep generator level when servicing. Never turn generator upside down or stand it on end to service.

Note: We supply the engine owner’s manual with generator. Refer to that manual for questions concerning engine maintenance and repairs.

Non-engine parts require little maintenance. Keep generator clean. Use a damp cloth to clean outside surfaces. Never use water to clean generator. Water can cause damage to internal parts. Use vacuum to clean air inlet and outlet louvers of alternator.

STORAGE

WARNING: Remove all fuel from fuel tank before storing gen- erator. Store fuel in approved con- tainer. Store fuel in a well-vented area free of open flames or sparks.

WARNING: The muffler be- comes very hot during operation. The muffler remains hot for a while after shutdown. Let engine cool before storing.

IMPORTANT: Keep generator level while in storage. Never store generator upside down or standing on end.

Note: We supply the engine owner’s manual with generator. Refer to that manual for questions concerning engine storage.

Use a fuel additive, such as STA-BIL®or an equivalent, when storing generator with fuel in fuel tank. This will minimize fuel gum deposits from forming in engine.

Cover and store generator in a clean, dry place. Do not expose generator to extreme high or low temperatures during storage.

TROUBLESHOOTING

Note: For additional help, visit DESA International’s technical service web site at www.desatech.com.

WARNING: Only a qualified electrical service person should service and repair generator. Use only factory approved replacement parts.

Note: See engine owner’s manual for engine troubleshooting.

OBSERVED PROBLEM

POSSIBLE CAUSE

REMEDY

No voltage when starting generator with no electrical load

1.

Defective capacitor

1.

Replace capacitor

2.

Winding short circuit or loose

2.

Check resistance of coils (see Electri-

 

connections

 

cal Component Specifications, page 15)

3.

Defective rotor diode

3.

Replace both diodes on rotor

4.

Loss of residual magnetism

4.

Apply 12-volt battery to capacitor ter-

 

 

 

minals for 2-3 seconds

Voltage is less than normal voltage with no electrical load

1.

Engine speed too low

1.

Set engine speed to 3720 RPM (62 Hz)

 

 

 

with no load

2.

Defective rotor diode

2.

Replace both diodes on rotor

3.

Partial short circuit in winding

3.

Check resistance of coils (see Electri-

 

 

 

cal Component Specifications, page 15)

4.

Defective capacitor

4.

Replace capacitor

Voltmeter reading more than 10% high with 1. Engine speed too high

1. Set engine speed to 3720 RPM (62 Hz)

no electrical load

with no load

Voltmeter reading correct with no electrical load, but more than 10% low when electri- cal load is added

1.

Defective rotor diode

1.

Replace both diodes on rotor

2.

Electrical load too high

2.

Do not overload generator

3.

Engine not running properly

3.

Contact an authorized engine service

 

 

 

center

www.desatech.com

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Contents Portable Gasoline Generators Portable Gasoline Generators Safety InformationGfci Product IdentificationVentilation High and LOW Temperature OperationGeneral Information UnpackingMGH3000PR MGH4000CI MGH5000DIE MGH6000DI SpecificationsMGH5000DI ModelAUTO-IDLE System Generator FeaturesFull Power Selector Switch OIL Alert SystemEngine Circuit Breaker Engine OILFuel Receptacle Circuit BreakerBattery Installing Battery Cables to EngineHandles TOP Cover Generator Grounding Mounting Battery to GeneratorRecommended Minimum Wire Gauges AWG for Extension Cords Extension CordsDetermining Electrical Load for Generator Standby Installation to Home or BuildingChart 1 Typical Electric Appliance Wattages ChartGeneral Information Using ReceptaclePower Cord and Plug Requirements OperationStarting PrestartAUTO-IDLE Operation Adjusting the Idle SpeedDisconnecting Electric Loads High Altitude Operation Adding Electrical LoadsStopping Engine Maintenance and Repairs TroubleshootingStorage Wiring Diagrams Electrical Component SpecificationsWiring Diagram, Model MGH7000D Wiring Diagram, Model MGH7000DI Servicing the Engine Technical ServiceAccessories Replacement PartsParts Available not Shown Illustrated Parts ListFor Models HWI3000, MGH3000 MGH3000PR Alternator Assembly KEY Part Number Description QTYPart Number for Model KEYMGH4000CI MGH5000DIE MGH6000DI MGH7000DI Description QTY KEY Part Description Number QTY For Model MGH10000A Alternator AssemblyWP-5C For Models HWI3000, MGH3000 MGH3000PR Roll CagePortable Gasoline Generators MGH4000C MGH5000D MGH6000D MGH7000D Portable Gasoline Generators For Model MGH10000A Fuel Tank and Roll CageWLI-8 Control Panel Reset 120For Model MGH10000A Control Panel For Solenoid and Control Board Assemblies and Mounting Model MGH10000A Only † All Models Except MGH10000A International Keep this Warranty