Master Lock Engine OIL, Fuel, Receptacle Circuit Breaker, Engine Circuit Breaker

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OWNER’S MANUAL

GENERATOR

FEATURES

Continued

2. If the GFCI receptacle tests okay, re-

store power by pushing the RESET

button back in. The test lamp should

work at this time. IMPORTANT: You

must press the RESET button firmly

and fully. It should lock into place. If

the GFCI does not lock into place, do

RECEPTACLE CIRCUIT BREAKER

The circuit breakers protect the receptacles and alternator. Overloading generator will trip circuit breaker. A short circuit in item being powered will also trip breaker. If this occurs, unplug electrical load from recep- tacle. Let circuit breaker cool down. Push circuit breaker button to reset.

Electric motors need higher starting current. They require up to three-times their rated

Oil

Oil Level

At Top Of

Filler Neck

Dipstick

not use receptacle. Contact a qualified

electrician for repairs.

RESET

TEST

Figure 4 - GFCI Receptacle

ENGINE CIRCUIT BREAKER

(Models MGH5000DIE,

MGH7000D, MGH7000DI, and

MGH10000A)

This circuit breaker, or fuse, protects the battery charging circuit. A short circuit will trip the circuit breaker. The circuit breaker will also trip if you install battery wrong. Push circuit breaker button to reset. On Model MGH10000A, the fuse is located inside of the Keyswitch box.

 

ON

 

OFF START

Engine Circuit

ENGINE SW

CIRCUIT

Breaker Button

BREAKER

 

ON/push OFF

Figure 5 - Engine Circuit Breaker

wattage to start. The starting current needed may be too high. This can cause nuisance circuit breaker tripping. To help prevent this, start electric motors first. Connect ad- ditional items to generator after starting motors. If this continues to happen, reduce the total generator load.

Normal 20

Tripped 20

Figure 6 - Receptacle Circuit Breaker Button

Note: High ambient temperature will cause nuisance tripping.

ENGINE OIL

We ship the generator without oil in the engine crankcase. You must add oil before starting engine. See engine owner’s manual for specific oil type.

CHECKING OIL LEVEL AND ADDING OIL

Follow steps below to check oil level. Make sure engine is level and stopped.

1.Remove dipstick (see Figure 7). Wipe dipstick clean.

2.Insert dipstick into oil filler neck. Do not screw it in. Oil level should be at top of filler neck. Oil should cover most of dipstick. For Model MGH10000A only, the oil should be between the two dots on dipstick.

3.If level is low, fill to top of oil filler neck (see Figure 7). For Model MGH10000A only, fill to top dot on dipstick. Only use oil recommended in engine owner’s manual.

Note: If oil level is too low, oil alert system will shutdown engine and prevent engine from restarting.

Figure 7 - Checking Oil Level (Model MGH4000C Shown)

FUEL

WARNING: Gasoline presents a hazard of fire or explosion. Gasoline is flammable. Its vapor is explosive.

Keep fuel out of children’s reach.

Refuel generator in a well- vented area. Do not fill fuel tank in the dark. Do not refuel while engine is running. Unhook all electrical loads and shut off engine before refueling.

Do not overfill fuel tank. Al- ways allow room for fuel to expand. If you overfill tank, fuel can overflow onto hot engine. This can cause fire or explo- sion. After refueling, tightly close fuel tank cap.

Do not spill fuel. Fuel or fuel vapor may ignite. If fuel spills, make sure area is dry before starting engine.

Never smoke in refueling area. Never allow open flames or sparks in area.

Store fuel in approved con- tainer. Store fuel in a well- vented area free of open flames or sparks.

Use clean, fresh, unleaded gasoline. Use gasoline with octane rating of 86 or higher. Service station gasoline pumps should dis- play the octane rating. Using gasoline with lower octane level could damage engine. Avoid getting dirt, dust, or water in fuel tank. Do not mix oil with gasoline.

See engine owner’s manual for more information.

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Contents Portable Gasoline Generators Portable Gasoline Generators Safety InformationGfci Product IdentificationVentilation High and LOW Temperature OperationGeneral Information UnpackingMGH3000PR MGH4000CI MGH5000DIE MGH6000DI SpecificationsMGH5000DI ModelAUTO-IDLE System Generator FeaturesFull Power Selector Switch OIL Alert SystemEngine Circuit Breaker Engine OILFuel Receptacle Circuit BreakerInstalling Battery Cables to Engine BatteryHandles TOP Cover Generator Grounding Mounting Battery to GeneratorRecommended Minimum Wire Gauges AWG for Extension Cords Extension CordsDetermining Electrical Load for Generator Standby Installation to Home or BuildingChart 1 Typical Electric Appliance Wattages ChartGeneral Information Using ReceptaclePower Cord and Plug Requirements OperationStarting PrestartAUTO-IDLE Operation Adjusting the Idle SpeedHigh Altitude Operation Adding Electrical Loads Disconnecting Electric LoadsStopping Engine Troubleshooting Maintenance and RepairsStorage Wiring Diagrams Electrical Component SpecificationsWiring Diagram, Model MGH7000D Wiring Diagram, Model MGH7000DI Servicing the Engine Technical ServiceAccessories Replacement PartsParts Available not Shown Illustrated Parts ListFor Models HWI3000, MGH3000 MGH3000PR Alternator Assembly KEY Part Number Description QTYKEY Part Number for ModelMGH4000CI MGH5000DIE MGH6000DI MGH7000DI Description QTY KEY Part Description Number QTY For Model MGH10000A Alternator AssemblyWP-5C For Models HWI3000, MGH3000 MGH3000PR Roll CagePortable Gasoline Generators MGH4000C MGH5000D MGH6000D MGH7000D Portable Gasoline Generators For Model MGH10000A Fuel Tank and Roll CageWLI-8 Control Panel Reset 120For Model MGH10000A Control Panel For Solenoid and Control Board Assemblies and Mounting Model MGH10000A Only † All Models Except MGH10000A International Keep this Warranty