Kohler 24RCL manual Service Views, Cooling System Detail

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Section 1 Service Views

19

1

2

18

3 4

17

16

15

14

13

12 11

10

9

21 22 23

20

28 27

87 SERVICE SIDE

24

2625

NON-SERVICE SIDE

5

6

19

30

31

 

 

32

 

 

 

 

 

 

 

 

29

 

29

 

 

34

33

GM90230

ADV-8641

Cooling System Detail

1.Oil check (dipstick)

2.Oil fill location (on valve cover)

3.See cooling system detail

4.Exhaust outlet

5.Enclosure locking tool (shipping location only)

6.Spark plugs

7.EPR (electronic fuel pressure regulator)

8.Engine ECM

9.Fuel inlet (1 in. NPT)

10.Fuel solenoid valves (qty. 2 shown)

11.Oil cooler adapter (model 30RCLH only)

12.Lube oil filter

13.Customer load lead access

14.Customer connection access panel

15.Line circuit breaker

16.Generator set master control buttons (on RDC2 controller)

17.Nameplate location

18.RDC2 controller

19.Fan fuses

20.Cooling air inlet (remove this panel to access coolant drain)

21.Access to coolant fill

22.Air-fuel mixer

23.Throttle body

24.Air cleaner

25.Battery

26.Oil Drain

27.Coolant drain

28.Oil cooler (model 30RCLH only)

29.Fans (qty. 3)

30.Radiator

31.Pressure cap (engine coolant fill)

32.Coolant overflow tube

33.Oil cooler hoses (model 30RCLH only)

34.Coolant overflow bottle

Figure 1-124RCL and 30RCLH Service Views for Maintenance

TP-6905 6/14

Section 1 Service Views 13

Image 13
Contents TP-6905 6/14 RDC2Product Identification Information Accessory Number Accessory DescriptionController Identification Generator Set Identification NumbersTable of Contents Troubleshooting Scheduled MaintenanceAppendix a Abbreviations Battery Safety Precautions and InstructionsAccidental Starting Accidental starting Can cause severe injury or deathExhaust System Engine Backfire/Flash FireFuel System Hazardous noise Can cause hearing loss Hazardous NoiseHazardous voltage Will cause severe injury or death Airborne particles Can cause severe injury or blind- nessHot coolant and steam Can cause severe injury or death Hot PartsNameplate IntroductionLiterature Type Part Number List of Related LiteratureService Assistance Service Assistance TP-6905 6/14 Cooling System Detail Service ViewsService Views TP-6905 6/14 Generator Set Operation Prestart ChecklistOperating Area Keep the generator set area clear. Maintain at leastGenerator Set Operation Exercising the Generator SetUnloaded Cycle Exercise with Complete System Diagnostics Automatic Operation with Model RDT or RSB Transfer SwitchesSystem Diagnostics ExerciseExerciser Reset Power Failure During ExerciseSetting the Exerciser at Power-up Unloaded Full-Speed ExerciseProcedure to Change the Exercise Setting Changing the Exercise Setting2RDC2 Main Menu 3Procedure to Set the Exerciser ATS Communication Errors FaultsResetting the Controller after a Fault Shutdown Procedure to Reset the Controller after a Fault ShutdownATS Fault RDC2 Fault OnCuer Condition Check PlusECM Air filter 5Controller Fault Messages Procedure to View Event History Model RXT Transfer Switch OperationSetting Event LogATS Load Control Relay Time Delay Time DelaysATS Control Sequence of Operation Normal Source FailsRDC2 Controller Operation Controls and IndicatorsButton Controller Keypad LED IndicatorsButton Function LED OperationActive Alert LCD DisplayBattery Charging Controller PowerChanging Settings Procedure to Change Settings6Changing Settings Changing Settings on the RDC2 ControllerMain Menu Controller MenusEngine Metering Menu Overview MenuVoltage Calibration Generator Metering MenuGenset Run Time Menu Generator Set Information MenuSetting the Exerciser Voltage Regulator VR Voltage AdjustAdjusting the Display Contrast Genset System MenuScreens on this page do not appear ATS Status MenuChanging ATS Configuration Settings ATS Configuration MenuDate and Time 02Dec2014 1234pm Time Format 12hr24hr Date and Time Menu17Networking Information Menu Networking Information MenusDhcp Networking Status SubmenuOnCue Plus Password Networking Configuration Submenu OnCue Plus Password20RBUS Information Submenu Rbus Information Submenu21Remote Devices Submenu Remote Devices SubmenuProgrammable Interface Module PIM Menus 23Load Control Status Menu Load Control MenusGeneral Maintenance Scheduled MaintenanceScheduled Maintenance TP-6905 6/14 Service Schedule Lubrication System Oil SpecificationsOil Check Oil AdditionsReplace the oil filter Reset the maintenance timer on the RDC2Stop the generator set. Check the oil level. Add Check for leaksAir Cleaner Service Procedure Air CleanerChecking and Filling Coolant Cooling SystemExhaust System Inspection Points Flushing and Cleaning Procedure Flushing and CleaningCooling System Inspection Draining Cooling SystemModel Spark plug gap Ignition System511 Battery Storage Procedure Fault Messages TroubleshootingIntroduction USB PortProblem Possible Cause Corrective Action Generator Set Troubleshooting2RDC2 Troubleshooting Chart Controller TroubleshootingTroubleshooting TP-6905 6/14 Ansi Appendix a AbbreviationsLCB Page By Kohler Co. All rights reserved

24RCL specifications

The Kohler 24RCL is a powerful, compact generator designed to provide reliable backup power for residential applications. Equipped with a robust 24 kW output, this generator is engineered for both efficiency and durability, making it an excellent choice for homeowners looking to safeguard their property against outages.

One of the standout features of the Kohler 24RCL is its quiet operation. With a noise level significantly lower than that of traditional generators, it allows homeowners to maintain their comfort without the disruptive sounds often associated with backup power systems. This is particularly important in residential neighborhoods where maintaining peace and quiet is essential.

The generator is powered by a liquid-cooled Kohler engine, which ensures consistent performance and longevity. Liquid-cooled engines are known for their ability to provide better thermal management, thereby extending the life of the engine while also improving efficiency. Moreover, the Kohler 24RCL utilizes a proven design that enables quick starts and reliable operation, even in the most challenging conditions.

Another key technology in the 24RCL is its integrated transfer switch, which automatically detects power outages and switches the home’s electrical supply to the generator. This seamless transition ensures that there is no disruption in power, making it an ideal solution for critical loads such as refrigerators, medical equipment, and security systems. The generator’s advanced control system allows for easy monitoring and maintenance, providing users with peace of mind whenever they rely on their backup power.

The Kohler 24RCL boasts a weather-resistant enclosure, designed to withstand the elements and provide protection against rain, snow, and harsh winds. This rugged construction also contributes to the longevity of the unit, ensuring that it can perform reliably year after year.

Sustainability is another driving factor in the design of the Kohler 24RCL. The generator features efficient fuel consumption, which not only helps to reduce operating costs but also minimizes the environmental impact. With many homeowners increasingly focused on eco-friendly solutions, the 24RCL fits seamlessly into a sustainable lifestyle.

Overall, the Kohler 24RCL is a powerful, efficient, and quiet backup generator that combines advanced technology with rugged reliability. Its features make it a standout choice for homeowners seeking a dependable power solution that prioritizes convenience, safety, and sustainability. Whether facing severe weather or unexpected outages, the Kohler 24RCL ensures that homes remain powered and protected.