Kohler 24RCL manual Service Schedule

Page 51

4.2 Service Schedule

 

 

 

Procedure

 

 

 

 

 

 

 

 

 

 

 

 

 

See

Visually

 

 

 

 

 

 

System Component or Procedure

Section

Inspect

Check

 

Change

Clean

Test

Frequency

General Maintenance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fluid leaks

 

X

 

 

 

 

 

Daily

 

 

 

 

 

 

 

 

 

Engine oil level

 

X

 

 

 

 

 

Daily

 

 

 

 

 

 

 

 

 

Coolant level

4.6.1

X

 

 

 

 

 

Daily

 

 

 

 

 

 

 

 

 

Obstructions or combustible materials near

 

X

 

 

 

 

 

Weekly

exhaust outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Leaks, hissing, and gas odor

 

X

 

 

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

Bolts and nuts for tightness

 

 

X

 

 

 

 

Quarterly or 20 hours

 

 

 

 

 

 

 

 

 

Engine oil and filter [

4.3

 

 

 

X

 

 

Yearly or 120 hours

 

 

 

 

 

 

 

 

 

Belts and belt tension

 

 

X

 

 

 

 

Yearly or 120 hours

 

 

 

 

 

 

 

 

 

Inspect wiring for cuts, abrasions, or

 

X

 

 

 

 

 

5 Years

corrosion

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inspect vacuum lines and fittings

 

X

 

 

 

 

 

5 Years

 

 

 

 

 

 

 

 

 

Air Intake System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air cleaner element [

4.4

 

Quarterly

 

3 years or

 

 

Hours shown

 

 

 

or 20 hr.

 

400 hr.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air induction for leaks

 

 

X

 

 

 

 

3 Years or 500 hours

 

 

 

 

 

 

 

 

 

Intake manifold for vacuum leaks

 

 

X

 

 

 

 

3 Years or 500 hours

 

 

 

 

 

 

 

 

 

Cooling System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clamps and hoses, tightness and leaks

4.6.2

X

X

 

R

 

 

Daily

 

 

 

 

 

 

 

 

 

Radiator exterior

 

X

 

 

 

X

 

Yearly or 120 hours

 

 

 

 

 

 

 

 

 

Coolant condition w

4.6.2

 

 

 

X

 

 

3 Years or 500 hours

 

 

 

 

 

 

 

 

 

Hoses, condition

4.6.2

X

X

 

R

 

 

3 Years or 500 hours

 

 

 

 

 

 

 

 

 

Electrical System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery charge]

4.8

 

X

 

 

 

 

Yearly or 120 hours

 

 

 

 

 

 

 

 

 

Battery fluid level ]

 

X

 

 

 

 

 

Yearly or 120 hours

 

 

 

 

 

 

 

 

 

Battery for cracks and corrosion

 

X

 

 

 

 

 

Yearly or 120 hours

 

 

 

 

 

 

 

 

 

Clean battery cables ]

 

X

 

 

 

 

 

Yearly or 120 hours

 

 

 

 

 

 

 

 

 

Exhaust System

4.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exhaust manifold for leaks

 

 

X

 

R

 

 

5 Years or 2000 hours

 

 

 

 

 

 

 

 

 

Exhaust piping for leaks

 

 

X

 

 

 

 

5 Years or 2000 hours

 

 

 

 

 

 

 

 

 

Check HEGO (oxygen) sensor connections

 

X

 

 

 

 

 

5 Years or 2000 hours

and wires

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel lines for leaks

 

 

X

 

 

 

 

Quarterly

 

 

 

 

 

 

 

 

 

Fuel regulator pressure

 

 

X

 

 

 

 

Yearly or 120 hours

 

 

 

 

 

 

 

 

 

Fuel shutoff valve for leaks and function

 

 

X

 

 

 

 

5 Years or 2000 hours

 

 

 

 

 

 

 

 

 

Ignition System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spark plug wires for cuts, abrasions, or

4.7

X

 

 

R

 

 

3 Years or 500 hours

hardening

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Secondary ignition coil wires

 

X

 

 

R

 

 

3 Years or 500 hours

 

 

 

 

 

 

 

 

 

Spark plugs

4.7

 

 

 

X

 

 

3 Years or 500 hours

 

 

 

 

 

 

 

 

 

* Not necessary for maintenance-free batteries.

 

 

X

Action

 

 

 

[ Service more frequently under extremely dusty/dirty

 

D

Authorized

distributor/dealer

 

conditions.Long-life coolant is recommended.

 

 

only

Replace as necessaryAuthor-

 

w Long-life coolant is recommended. When long-life coolant is used, the

R

 

ized distributor/dealer only

 

change interval is 5000 hours or 5 years. Do not mix coolant types.

 

R Replace as necessary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TP-6905 6/14

Section 4 Scheduled Maintenance 51

Page 50 Page 52
Image 51
Page 50 Page 52
Contents TP-6905 6/14 RDC2Generator Set Identification Numbers Accessory Number Accessory DescriptionProduct Identification Information Controller IdentificationTable of Contents Scheduled Maintenance TroubleshootingAppendix a Abbreviations Accidental starting Can cause severe injury or death Safety Precautions and InstructionsBattery Accidental StartingEngine Backfire/Flash Fire Exhaust SystemFuel System Airborne particles Can cause severe injury or blind- ness Hazardous NoiseHazardous noise Can cause hearing loss Hazardous voltage Will cause severe injury or deathHot coolant and steam Can cause severe injury or death Hot PartsNameplate IntroductionLiterature Type Part Number List of Related LiteratureService Assistance Service Assistance TP-6905 6/14 Cooling System Detail Service ViewsService Views TP-6905 6/14 Keep the generator set area clear. Maintain at least Prestart ChecklistGenerator Set Operation Operating AreaGenerator Set Operation Exercising the Generator SetExercise Automatic Operation with Model RDT or RSB Transfer SwitchesUnloaded Cycle Exercise with Complete System Diagnostics System DiagnosticsUnloaded Full-Speed Exercise Power Failure During ExerciseExerciser Reset Setting the Exerciser at Power-upProcedure to Change the Exercise Setting Changing the Exercise Setting2RDC2 Main Menu 3Procedure to Set the Exerciser Procedure to Reset the Controller after a Fault Shutdown FaultsATS Communication Errors Resetting the Controller after a Fault ShutdownATS Fault RDC2 Fault OnCuer Condition Check PlusECM Air filter 5Controller Fault Messages Event Log Model RXT Transfer Switch OperationProcedure to View Event History SettingNormal Source Fails Time DelaysATS Load Control Relay Time Delay ATS Control Sequence of OperationRDC2 Controller Operation Controls and IndicatorsLED Operation Controller Keypad LED IndicatorsButton Button FunctionActive Alert LCD DisplayProcedure to Change Settings Controller PowerBattery Charging Changing Settings6Changing Settings Changing Settings on the RDC2 ControllerMain Menu Controller MenusEngine Metering Menu Overview MenuVoltage Calibration Generator Metering MenuGenset Run Time Menu Generator Set Information MenuGenset System Menu Voltage Regulator VR Voltage AdjustSetting the Exerciser Adjusting the Display ContrastScreens on this page do not appear ATS Status MenuChanging ATS Configuration Settings ATS Configuration MenuDate and Time 02Dec2014 1234pm Time Format 12hr24hr Date and Time Menu17Networking Information Menu Networking Information MenusDhcp Networking Status SubmenuOnCue Plus Password Networking Configuration Submenu OnCue Plus Password20RBUS Information Submenu Rbus Information Submenu21Remote Devices Submenu Remote Devices SubmenuProgrammable Interface Module PIM Menus 23Load Control Status Menu Load Control MenusGeneral Maintenance Scheduled MaintenanceScheduled Maintenance TP-6905 6/14 Service Schedule Oil Additions Oil SpecificationsLubrication System Oil CheckCheck for leaks Reset the maintenance timer on the RDC2Replace the oil filter Stop the generator set. Check the oil level. AddAir Cleaner Service Procedure Air CleanerCooling System Checking and Filling CoolantExhaust System Inspection Points Draining Cooling System Flushing and CleaningFlushing and Cleaning Procedure Cooling System InspectionModel Spark plug gap Ignition System511 Battery Storage Procedure USB Port TroubleshootingFault Messages IntroductionProblem Possible Cause Corrective Action Generator Set Troubleshooting2RDC2 Troubleshooting Chart Controller TroubleshootingTroubleshooting TP-6905 6/14 Ansi Appendix a AbbreviationsLCB Page By Kohler Co. All rights reserved

24RCL specifications

The Kohler 24RCL is a powerful, compact generator designed to provide reliable backup power for residential applications. Equipped with a robust 24 kW output, this generator is engineered for both efficiency and durability, making it an excellent choice for homeowners looking to safeguard their property against outages.

One of the standout features of the Kohler 24RCL is its quiet operation. With a noise level significantly lower than that of traditional generators, it allows homeowners to maintain their comfort without the disruptive sounds often associated with backup power systems. This is particularly important in residential neighborhoods where maintaining peace and quiet is essential.

The generator is powered by a liquid-cooled Kohler engine, which ensures consistent performance and longevity. Liquid-cooled engines are known for their ability to provide better thermal management, thereby extending the life of the engine while also improving efficiency. Moreover, the Kohler 24RCL utilizes a proven design that enables quick starts and reliable operation, even in the most challenging conditions.

Another key technology in the 24RCL is its integrated transfer switch, which automatically detects power outages and switches the home’s electrical supply to the generator. This seamless transition ensures that there is no disruption in power, making it an ideal solution for critical loads such as refrigerators, medical equipment, and security systems. The generator’s advanced control system allows for easy monitoring and maintenance, providing users with peace of mind whenever they rely on their backup power.

The Kohler 24RCL boasts a weather-resistant enclosure, designed to withstand the elements and provide protection against rain, snow, and harsh winds. This rugged construction also contributes to the longevity of the unit, ensuring that it can perform reliably year after year.

Sustainability is another driving factor in the design of the Kohler 24RCL. The generator features efficient fuel consumption, which not only helps to reduce operating costs but also minimizes the environmental impact. With many homeowners increasingly focused on eco-friendly solutions, the 24RCL fits seamlessly into a sustainable lifestyle.

Overall, the Kohler 24RCL is a powerful, efficient, and quiet backup generator that combines advanced technology with rugged reliability. Its features make it a standout choice for homeowners seeking a dependable power solution that prioritizes convenience, safety, and sustainability. Whether facing severe weather or unexpected outages, the Kohler 24RCL ensures that homes remain powered and protected.
Top Page Image Contents