Kohler 24RCL manual Scheduled Maintenance, General Maintenance

Page 49

Section 4 Scheduled Maintenance

4.1General Maintenance

WARNING

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery.

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or connected equipment, disable the generator set as follows: (1) Move the generator set master switch to the OFF position. (2) Disconnect the power to the battery charger.

(3)Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent starting of the generator set by an automatic transfer switch, remote start/stop switch, or engine start command from a remote computer.

WARNING

Hot engine and exhaust system.

Can cause severe injury or death.

Do not work on the generator set until it cools.

Servicing the exhaust system. Hot parts can cause severe injury or death. Do not touch hot engine parts. The engine and exhaust system components become extremely hot during operation.

Servicing the alternator. Hot parts can cause severe injury or death. Avoid touching the alternator field or exciter armature. When shorted, the alternator field and exciter armature become hot enough to cause severe burns.

DANGER

Hazardous voltage.

Will cause severe injury or death.

Disconnect all power sources before opening the enclosure.

WARNING

Hazardous voltage. Moving parts.

Can cause severe injury or death.

Operate the generator set only when all guards and electrical enclosures are in place.

Servicing the generator set when it is operating. Exposed moving parts can cause severe injury or death. Keep hands, feet, hair, clothing, and test leads away from the belts and pulleys when the generator set is running. Replace guards, screens, and covers before operating the generator set.

WARNING

Fire.

Can cause severe injury or death.

Do not smoke or permit flames or sparks near fuels or the fuel system.

TP-6905 6/14

Section 4 Scheduled Maintenance 49

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Contents TP-6905 6/14 RDC2Product Identification Information Accessory Number Accessory DescriptionController Identification Generator Set Identification NumbersTable of Contents Troubleshooting Scheduled MaintenanceAppendix a Abbreviations Battery Safety Precautions and InstructionsAccidental Starting Accidental starting Can cause severe injury or deathExhaust System Engine Backfire/Flash FireFuel System Hazardous noise Can cause hearing loss Hazardous NoiseHazardous voltage Will cause severe injury or death Airborne particles Can cause severe injury or blind- nessHot coolant and steam Can cause severe injury or death Hot PartsNameplate IntroductionLiterature Type Part Number List of Related LiteratureService Assistance Service Assistance TP-6905 6/14 Cooling System Detail Service ViewsService Views TP-6905 6/14 Generator Set Operation Prestart ChecklistOperating Area Keep the generator set area clear. Maintain at leastGenerator Set Operation Exercising the Generator SetUnloaded Cycle Exercise with Complete System Diagnostics Automatic Operation with Model RDT or RSB Transfer SwitchesSystem Diagnostics ExerciseExerciser Reset Power Failure During ExerciseSetting the Exerciser at Power-up Unloaded Full-Speed ExerciseProcedure to Change the Exercise Setting Changing the Exercise Setting2RDC2 Main Menu 3Procedure to Set the Exerciser ATS Communication Errors FaultsResetting the Controller after a Fault Shutdown Procedure to Reset the Controller after a Fault ShutdownATS Fault RDC2 Fault OnCuer Condition Check PlusECM Air filter 5Controller Fault Messages Procedure to View Event History Model RXT Transfer Switch OperationSetting Event LogATS Load Control Relay Time Delay Time DelaysATS Control Sequence of Operation Normal Source FailsRDC2 Controller Operation Controls and IndicatorsButton Controller Keypad LED IndicatorsButton Function LED OperationActive Alert LCD DisplayBattery Charging Controller PowerChanging Settings Procedure to Change Settings6Changing Settings Changing Settings on the RDC2 ControllerMain Menu Controller MenusEngine Metering Menu Overview MenuVoltage Calibration Generator Metering MenuGenset Run Time Menu Generator Set Information MenuSetting the Exerciser Voltage Regulator VR Voltage AdjustAdjusting the Display Contrast Genset System MenuScreens on this page do not appear ATS Status MenuChanging ATS Configuration Settings ATS Configuration MenuDate and Time 02Dec2014 1234pm Time Format 12hr24hr Date and Time Menu17Networking Information Menu Networking Information MenusDhcp Networking Status SubmenuOnCue Plus Password Networking Configuration Submenu OnCue Plus Password20RBUS Information Submenu Rbus Information Submenu21Remote Devices Submenu Remote Devices SubmenuProgrammable Interface Module PIM Menus 23Load Control Status Menu Load Control MenusGeneral Maintenance Scheduled MaintenanceScheduled Maintenance TP-6905 6/14 Service Schedule Lubrication System Oil SpecificationsOil Check Oil AdditionsReplace the oil filter Reset the maintenance timer on the RDC2Stop the generator set. Check the oil level. Add Check for leaksAir Cleaner Service Procedure Air CleanerChecking and Filling Coolant Cooling SystemExhaust System Inspection Points Flushing and Cleaning Procedure Flushing and CleaningCooling System Inspection Draining Cooling SystemModel Spark plug gap Ignition System511 Battery Storage Procedure Fault Messages TroubleshootingIntroduction USB PortProblem Possible Cause Corrective Action Generator Set Troubleshooting2RDC2 Troubleshooting Chart Controller TroubleshootingTroubleshooting TP-6905 6/14 Ansi Appendix a AbbreviationsLCB Page By Kohler Co. All rights reserved

24RCL specifications

The Kohler 24RCL is a powerful, compact generator designed to provide reliable backup power for residential applications. Equipped with a robust 24 kW output, this generator is engineered for both efficiency and durability, making it an excellent choice for homeowners looking to safeguard their property against outages.

One of the standout features of the Kohler 24RCL is its quiet operation. With a noise level significantly lower than that of traditional generators, it allows homeowners to maintain their comfort without the disruptive sounds often associated with backup power systems. This is particularly important in residential neighborhoods where maintaining peace and quiet is essential.

The generator is powered by a liquid-cooled Kohler engine, which ensures consistent performance and longevity. Liquid-cooled engines are known for their ability to provide better thermal management, thereby extending the life of the engine while also improving efficiency. Moreover, the Kohler 24RCL utilizes a proven design that enables quick starts and reliable operation, even in the most challenging conditions.

Another key technology in the 24RCL is its integrated transfer switch, which automatically detects power outages and switches the home’s electrical supply to the generator. This seamless transition ensures that there is no disruption in power, making it an ideal solution for critical loads such as refrigerators, medical equipment, and security systems. The generator’s advanced control system allows for easy monitoring and maintenance, providing users with peace of mind whenever they rely on their backup power.

The Kohler 24RCL boasts a weather-resistant enclosure, designed to withstand the elements and provide protection against rain, snow, and harsh winds. This rugged construction also contributes to the longevity of the unit, ensuring that it can perform reliably year after year.

Sustainability is another driving factor in the design of the Kohler 24RCL. The generator features efficient fuel consumption, which not only helps to reduce operating costs but also minimizes the environmental impact. With many homeowners increasingly focused on eco-friendly solutions, the 24RCL fits seamlessly into a sustainable lifestyle.

Overall, the Kohler 24RCL is a powerful, efficient, and quiet backup generator that combines advanced technology with rugged reliability. Its features make it a standout choice for homeowners seeking a dependable power solution that prioritizes convenience, safety, and sustainability. Whether facing severe weather or unexpected outages, the Kohler 24RCL ensures that homes remain powered and protected.
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