Kohler 24RCL manual Lubrication System, Oil Specifications, Oil Check, Oil Additions

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4.3 Lubrication System

4.3.1Oil Specifications

Use oil that displays the American Petroleum Institute (API) Starburst certification mark FOR GASOLINE ENGINES on the container. Do not use straight-weight oils recommended for industrial or stationary engines.

CCor CD classification oils, even when labeled Heavy Duty or For Natural Gas Engines are not acceptable.

Multi--viscosity synthetic oils are recommended. For best performance in colder environments (such as the United States and Canada), use Society of Automotive Engineers (SAE) 5W-30,API service class SJ or higher. In extremely hot environments where temperatures are never or rarely below 0_C (32_F), use a synthetic oil with a viscosity designation of 10W-30,API service class SJ or higher.

4.3.2Oil Check

Check the oil level in the crankcase every 24 hours of operation or before the engine is started each day. Do not check the oil level while operating the unit. Stop the generator set and keep the generator set level to get an accurate reading.

To check the oil level, remove the dipstick and wipe the end clean. Reinsert the dipstick and wait at least 30 seconds. Remove the dipstick and check the level. Maintain the oil level between the Full and Add marks on the dipstick, as shown in Figure 4-1. See Section 1, Service Views for the dipstick location.

Note: Do not operate the set if the oil level is below the Add mark or above the Full mark on the dipstick.

 

 

 

1

1.

Full mark

2

TP-5586-3

 

2.

Add mark

 

 

Figure 4-1Oil Level Check

4.3.3Oil Additions

Adding some oil between oil changes is normal. The amount varies with generator set usage. Open the oil fill cap and pour in a small amount of oil using a funnel or other suitable pouring device. See Section 1, Service Views, for the oil check and oil fill locations.

4.3.4Oil and Filter Change

Change the oil yearly, after every 120 hours of use, or before generator set storage. Change the oil more frequently if the generator set operates under dirty, dusty conditions. Change the oil while the engine is still warm. See Section 1, Service Views, for oil fill, oil check, and oil filter locations.

Dispose of all waste materials (engine oil, fuel, filter, etc.) in an environmentally safe manner.

Note: Reset the maintenance timer on the RDC2 controller after changing the oil.

Oil Change Procedure

Whenever possible, drain the oil while it is still warm.

1.Drain the oil.

a.Press the OFF button on the RDC2 generator set controller.

b.Disconnect the power for the battery charger.

c.Disconnect the generator set engine starting battery, negative (--) lead first.

d.Remove the housing side panel.

e.Remove the plug from the oil drain fitting and install a drain hose.

f.Open the oil drain valve on the engine.

g.Allow time for the engine oil to drain completely.

h.Close the oil drain valve.

i.Replace the oil drain plug.

52 Section 4 Scheduled Maintenance

TP-6905 6/14

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Contents RDC2 TP-6905 6/14Accessory Number Accessory Description Product Identification InformationController Identification Generator Set Identification NumbersTable of Contents Troubleshooting Scheduled MaintenanceAppendix a Abbreviations Safety Precautions and Instructions BatteryAccidental Starting Accidental starting Can cause severe injury or deathExhaust System Engine Backfire/Flash FireFuel System Hazardous Noise Hazardous noise Can cause hearing lossHazardous voltage Will cause severe injury or death Airborne particles Can cause severe injury or blind- nessHot Parts Hot coolant and steam Can cause severe injury or deathIntroduction NameplateList of Related Literature Literature Type Part NumberService Assistance Service Assistance TP-6905 6/14 Service Views Cooling System DetailService Views TP-6905 6/14 Prestart Checklist Generator Set OperationOperating Area Keep the generator set area clear. Maintain at leastExercising the Generator Set Generator Set OperationAutomatic Operation with Model RDT or RSB Transfer Switches Unloaded Cycle Exercise with Complete System DiagnosticsSystem Diagnostics ExercisePower Failure During Exercise Exerciser ResetSetting the Exerciser at Power-up Unloaded Full-Speed ExerciseChanging the Exercise Setting Procedure to Change the Exercise Setting2RDC2 Main Menu 3Procedure to Set the Exerciser Faults ATS Communication ErrorsResetting the Controller after a Fault Shutdown Procedure to Reset the Controller after a Fault ShutdownFault RDC2 Fault OnCuer Condition Check Plus ATSECM Air filter 5Controller Fault Messages Model RXT Transfer Switch Operation Procedure to View Event HistorySetting Event LogTime Delays ATS Load Control Relay Time DelayATS Control Sequence of Operation Normal Source FailsControls and Indicators RDC2 Controller OperationController Keypad LED Indicators ButtonButton Function LED OperationLCD Display Active AlertController Power Battery ChargingChanging Settings Procedure to Change SettingsChanging Settings on the RDC2 Controller 6Changing SettingsController Menus Main MenuOverview Menu Engine Metering MenuGenerator Metering Menu Voltage CalibrationGenerator Set Information Menu Genset Run Time MenuVoltage Regulator VR Voltage Adjust Setting the ExerciserAdjusting the Display Contrast Genset System MenuATS Status Menu Screens on this page do not appearATS Configuration Menu Changing ATS Configuration SettingsDate and Time Menu Date and Time 02Dec2014 1234pm Time Format 12hr24hrNetworking Information Menus 17Networking Information MenuNetworking Status Submenu DhcpNetworking Configuration Submenu OnCue Plus Password OnCue Plus PasswordRbus Information Submenu 20RBUS Information SubmenuRemote Devices Submenu 21Remote Devices SubmenuProgrammable Interface Module PIM Menus Load Control Menus 23Load Control Status MenuScheduled Maintenance General MaintenanceScheduled Maintenance TP-6905 6/14 Service Schedule Oil Specifications Lubrication SystemOil Check Oil AdditionsReset the maintenance timer on the RDC2 Replace the oil filterStop the generator set. Check the oil level. Add Check for leaksAir Cleaner Air Cleaner Service ProcedureChecking and Filling Coolant Cooling SystemExhaust System Inspection Points Flushing and Cleaning Flushing and Cleaning ProcedureCooling System Inspection Draining Cooling SystemIgnition System Model Spark plug gap511 Battery Storage Procedure Troubleshooting Fault MessagesIntroduction USB PortGenerator Set Troubleshooting Problem Possible Cause Corrective ActionController Troubleshooting 2RDC2 Troubleshooting ChartTroubleshooting TP-6905 6/14 Appendix a Abbreviations AnsiLCB Page By Kohler Co. All rights reserved

24RCL specifications

The Kohler 24RCL is a powerful, compact generator designed to provide reliable backup power for residential applications. Equipped with a robust 24 kW output, this generator is engineered for both efficiency and durability, making it an excellent choice for homeowners looking to safeguard their property against outages.

One of the standout features of the Kohler 24RCL is its quiet operation. With a noise level significantly lower than that of traditional generators, it allows homeowners to maintain their comfort without the disruptive sounds often associated with backup power systems. This is particularly important in residential neighborhoods where maintaining peace and quiet is essential.

The generator is powered by a liquid-cooled Kohler engine, which ensures consistent performance and longevity. Liquid-cooled engines are known for their ability to provide better thermal management, thereby extending the life of the engine while also improving efficiency. Moreover, the Kohler 24RCL utilizes a proven design that enables quick starts and reliable operation, even in the most challenging conditions.

Another key technology in the 24RCL is its integrated transfer switch, which automatically detects power outages and switches the home’s electrical supply to the generator. This seamless transition ensures that there is no disruption in power, making it an ideal solution for critical loads such as refrigerators, medical equipment, and security systems. The generator’s advanced control system allows for easy monitoring and maintenance, providing users with peace of mind whenever they rely on their backup power.

The Kohler 24RCL boasts a weather-resistant enclosure, designed to withstand the elements and provide protection against rain, snow, and harsh winds. This rugged construction also contributes to the longevity of the unit, ensuring that it can perform reliably year after year.

Sustainability is another driving factor in the design of the Kohler 24RCL. The generator features efficient fuel consumption, which not only helps to reduce operating costs but also minimizes the environmental impact. With many homeowners increasingly focused on eco-friendly solutions, the 24RCL fits seamlessly into a sustainable lifestyle.

Overall, the Kohler 24RCL is a powerful, efficient, and quiet backup generator that combines advanced technology with rugged reliability. Its features make it a standout choice for homeowners seeking a dependable power solution that prioritizes convenience, safety, and sustainability. Whether facing severe weather or unexpected outages, the Kohler 24RCL ensures that homes remain powered and protected.
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