Kohler 24RCL manual Safety Precautions and Instructions, Accidental Starting, Battery

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Safety Precautions and Instructions

IMPORTANT SAFETY INSTRUCTIONS.

Electromechanical equipment, including generator sets, transfer switches, switchgear, and accessories, can cause bodily harm and pose

life-threatening danger when improperly installed, operated, or maintained. To prevent accidents be aware of potential dangers and act safely. Read and follow all safety precautions and instructions. SAVE THESE INSTRUCTIONS.

This manual has several types of safety precautions and instructions: Danger, Warning, Caution, and Notice.

DANGER

Danger indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage.

WARNING

Warning indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage.

CAUTION

Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage.

NOTICE

Notice communicates installation, operation, or maintenance information that is safety related but not hazard related.

Safety decals affixed to the equipment in prominent places alert the operator or service technician to potential hazards and explain how to act safely. The decals are shown throughout this publication to improve operator recognition. Replace missing or damaged decals.

Accidental Starting

WARNING

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery.

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows:

(1)Press the generator set off/reset button to shut down the generator set.

(2)Disconnect the power to the battery charger, if equipped. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent the starting of the generator set by the remote start/stop switch.

Battery

WARNING

Sulfuric acid in batteries.

Can cause severe injury or death.

Wear protective goggles and clothing. Battery acid may cause blindness and burn skin.

WARNING

Explosion.

Can cause severe injury or death. Relays in the battery charger cause arcs or sparks.

Locate the battery in a well-ventilated area. Isolate the battery charger from explosive fumes.

Battery electrolyte is a diluted sulfuric acid. Battery acid can cause severe injury or death. Battery acid can cause blindness and burn skin. Always wear splashproof safety goggles, rubber gloves, and boots when servicing the battery. Do not open a sealed battery or mutilate the battery case. If battery acid splashes in the eyes or on the skin, immediately flush the affected area for 15 minutes with large quantities of clean water. Seek immediate medical aid in the case of eye contact. Never add acid to a battery after placing the battery in service, as this may result in hazardous spattering of battery acid.

Battery acid cleanup. Battery acid can cause severe injury or death. Battery acid is electrically conductive and corrosive. Add 500 g (1 lb.) of bicarbonate of soda (baking soda) to a container with 4 L (1 gal.) of water and mix the neutralizing solution. Pour the neutralizing solution on the spilled battery acid and continue to add the neutralizing solution to the spilled battery acid until all evidence of a chemical reaction (foaming) has ceased. Flush the resulting liquid with water and dry the area.

Battery gases. Explosion can cause severe injury or death. Battery gases can cause an explosion. Do not smoke or permit flames or sparks to occur near a battery at any time, particularly when it is charging. Do not dispose of a battery in a fire. To prevent burns and sparks that could cause an explosion, avoid touching the battery terminals with tools or other metal objects. Remove all jewelry before servicing the equipment. Discharge static electricity from your body before touching batteries by first touching a grounded

TP-6905 6/14

Safety Precautions and Instructions

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Contents TP-6905 6/14 RDC2Product Identification Information Accessory Number Accessory DescriptionController Identification Generator Set Identification NumbersTable of Contents Appendix a Abbreviations Scheduled MaintenanceTroubleshooting Battery Safety Precautions and InstructionsAccidental Starting Accidental starting Can cause severe injury or deathFuel System Engine Backfire/Flash FireExhaust System Hazardous noise Can cause hearing loss Hazardous NoiseHazardous voltage Will cause severe injury or death Airborne particles Can cause severe injury or blind- nessHot coolant and steam Can cause severe injury or death Hot PartsNameplate IntroductionLiterature Type Part Number List of Related LiteratureService Assistance Service Assistance TP-6905 6/14 Cooling System Detail Service ViewsService Views TP-6905 6/14 Generator Set Operation Prestart ChecklistOperating Area Keep the generator set area clear. Maintain at leastGenerator Set Operation Exercising the Generator SetUnloaded Cycle Exercise with Complete System Diagnostics Automatic Operation with Model RDT or RSB Transfer SwitchesSystem Diagnostics ExerciseExerciser Reset Power Failure During ExerciseSetting the Exerciser at Power-up Unloaded Full-Speed ExerciseProcedure to Change the Exercise Setting Changing the Exercise Setting2RDC2 Main Menu 3Procedure to Set the Exerciser ATS Communication Errors FaultsResetting the Controller after a Fault Shutdown Procedure to Reset the Controller after a Fault ShutdownATS Fault RDC2 Fault OnCuer Condition Check PlusECM Air filter 5Controller Fault Messages Procedure to View Event History Model RXT Transfer Switch OperationSetting Event LogATS Load Control Relay Time Delay Time DelaysATS Control Sequence of Operation Normal Source FailsRDC2 Controller Operation Controls and IndicatorsButton Controller Keypad LED IndicatorsButton Function LED OperationActive Alert LCD DisplayBattery Charging Controller PowerChanging Settings Procedure to Change Settings6Changing Settings Changing Settings on the RDC2 ControllerMain Menu Controller MenusEngine Metering Menu Overview MenuVoltage Calibration Generator Metering MenuGenset Run Time Menu Generator Set Information MenuSetting the Exerciser Voltage Regulator VR Voltage AdjustAdjusting the Display Contrast Genset System MenuScreens on this page do not appear ATS Status MenuChanging ATS Configuration Settings ATS Configuration MenuDate and Time 02Dec2014 1234pm Time Format 12hr24hr Date and Time Menu17Networking Information Menu Networking Information MenusDhcp Networking Status SubmenuOnCue Plus Password Networking Configuration Submenu OnCue Plus Password20RBUS Information Submenu Rbus Information Submenu21Remote Devices Submenu Remote Devices SubmenuProgrammable Interface Module PIM Menus 23Load Control Status Menu Load Control MenusGeneral Maintenance Scheduled MaintenanceScheduled Maintenance TP-6905 6/14 Service Schedule Lubrication System Oil SpecificationsOil Check Oil AdditionsReplace the oil filter Reset the maintenance timer on the RDC2Stop the generator set. Check the oil level. Add Check for leaksAir Cleaner Service Procedure Air CleanerExhaust System Inspection Points Cooling SystemChecking and Filling Coolant Flushing and Cleaning Procedure Flushing and CleaningCooling System Inspection Draining Cooling SystemModel Spark plug gap Ignition System511 Battery Storage Procedure Fault Messages TroubleshootingIntroduction USB PortProblem Possible Cause Corrective Action Generator Set Troubleshooting2RDC2 Troubleshooting Chart Controller TroubleshootingTroubleshooting TP-6905 6/14 Ansi Appendix a AbbreviationsLCB Page By Kohler Co. All rights reserved

24RCL specifications

The Kohler 24RCL is a powerful, compact generator designed to provide reliable backup power for residential applications. Equipped with a robust 24 kW output, this generator is engineered for both efficiency and durability, making it an excellent choice for homeowners looking to safeguard their property against outages.

One of the standout features of the Kohler 24RCL is its quiet operation. With a noise level significantly lower than that of traditional generators, it allows homeowners to maintain their comfort without the disruptive sounds often associated with backup power systems. This is particularly important in residential neighborhoods where maintaining peace and quiet is essential.

The generator is powered by a liquid-cooled Kohler engine, which ensures consistent performance and longevity. Liquid-cooled engines are known for their ability to provide better thermal management, thereby extending the life of the engine while also improving efficiency. Moreover, the Kohler 24RCL utilizes a proven design that enables quick starts and reliable operation, even in the most challenging conditions.

Another key technology in the 24RCL is its integrated transfer switch, which automatically detects power outages and switches the home’s electrical supply to the generator. This seamless transition ensures that there is no disruption in power, making it an ideal solution for critical loads such as refrigerators, medical equipment, and security systems. The generator’s advanced control system allows for easy monitoring and maintenance, providing users with peace of mind whenever they rely on their backup power.

The Kohler 24RCL boasts a weather-resistant enclosure, designed to withstand the elements and provide protection against rain, snow, and harsh winds. This rugged construction also contributes to the longevity of the unit, ensuring that it can perform reliably year after year.

Sustainability is another driving factor in the design of the Kohler 24RCL. The generator features efficient fuel consumption, which not only helps to reduce operating costs but also minimizes the environmental impact. With many homeowners increasingly focused on eco-friendly solutions, the 24RCL fits seamlessly into a sustainable lifestyle.

Overall, the Kohler 24RCL is a powerful, efficient, and quiet backup generator that combines advanced technology with rugged reliability. Its features make it a standout choice for homeowners seeking a dependable power solution that prioritizes convenience, safety, and sustainability. Whether facing severe weather or unexpected outages, the Kohler 24RCL ensures that homes remain powered and protected.
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