Kohler 12RESM1 manual Safety Precautions and Instructions, Accidental Starting, Battery

Page 5

Safety Precautions and Instructions

IMPORTANT SAFETY INSTRUCTIONS.

Electromechanical equipment, including generator sets, transfer switches, switchgear, and accessories, can cause bodily harm and pose

life-threatening danger when improperly installed, operated, or maintained. To prevent accidents be aware of potential dangers and act safely. Read and follow all safety precautions and instructions. SAVE THESE INSTRUCTIONS.

This manual has several types of safety precautions and instructions: Danger, Warning, Caution, and Notice.

DANGER

Danger indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage.

WARNING

Warning indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage.

CAUTION

Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage.

NOTICE

Notice communicates installation, operation, or maintenance information that is safety related but not hazard related.

Safety decals affixed to the equipment in prominent places alert the operator or service technician to potential hazards and explain how to act safely. The decals are shown throughout this publication to improve operator recognition. Replace missing or damaged decals.

Accidental Starting

WARNING

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery.

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or connected equipment, disable the generator set as follows: (1) Move the generator set master switch to the OFF position. (2) Disconnect the power to the battery charger. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent starting of the generator set by an automatic transfer switch, remote start/stop switch, or engine start command from a remote computer.

Battery

WARNING

Sulfuric acid in batteries.

Can cause severe injury or death.

Wear protective goggles and clothing. Battery acid may cause blindness and burn skin.

WARNING

Explosion.

Can cause severe injury or death. Relays in the battery charger cause arcs or sparks.

Locate the battery in a well-ventilated area. Isolate the battery charger from explosive fumes.

Battery electrolyte is a diluted sulfuric acid. Battery acid can cause severe injury or death. Battery acid can cause blindness and burn skin. Always wear splashproof safety goggles, rubber gloves, and boots when servicing the battery. Do not open a sealed battery or mutilate the battery case. If battery acid splashes in the eyes or on the skin, immediately flush the affected area for 15 minutes with large quantities of clean water. Seek immediate medical aid in the case of eye contact. Never add acid to a battery after placing the battery in service, as this may result in hazardous spattering of battery acid.

Battery acid cleanup. Battery acid can cause severe injury or death. Battery acid is electrically conductive and corrosive. Add 500 g (1 lb.) of bicarbonate of soda (baking soda) to a container with 4 L (1 gal.) of water and mix the neutralizing solution. Pour the neutralizing solution on the spilled battery acid and continue to add the neutralizing solution to the spilled battery acid until all evidence of a chemical reaction (foaming) has ceased. Flush the resulting liquid with water and dry the area.

TP-6516 4/09

Safety Precautions and Instructions

5

Image 5
Contents TP-6516 4/09d ModelsController DC-RET Digital Control Generator Set Identification Numbers Product Identification InformationEngine Identification Controller IdentificationTable of Contents TP-6516 4/09 Accidental Starting Safety Precautions and InstructionsBattery Fuel System Engine Backfire/Flash FireExhaust System Heavy Equipment Hazardous NoiseHazardous Voltage/ Moving Parts Hot Parts Detail IntroductionGenerator Set Component Locations, 17/18 kW Models Service Assistance TP-6516 4/09 General InstallationLifting Generator Set InspectionSee Section Generator Set Clearances, 12 kW Models, ADV-7466, Sheet Installation TP-6516 4/09 Generator Set Clearances, 17/18 kW Models, ADV-7341-B, Sheet Air Requirements Power SupplyExhaust Requirements Fuel Supply Fuel RequirementsFuel Conversion Fuel ConversionFuel Pipe Size 17 Dsai Connection AC Connections Electrical ConnectionsGrounding Battery ChargerRemote Start Connection EZ-273000-J Engine starting battery location 24 Carburetor Heater, 17/18 kW Carburetor Heater optionalStartup Notification Prestart Installation CheckInstallation TP-6516 4/09 Wiring Diagrams and Schematics Wiring DiagramsSchematic Diagram, 12 kW Models, ADV-7351 Point-to-Point Wiring Diagram, 12 kW Models, GM52471 Schematic Diagram, Single Phase, 17/18 kW Models, ADV-7353 TP-6516 4/09 Wiring Diagrams Wiring Diagrams TP-6516 4/09 Ansi Appendix a AbbreviationsLCB TP-6516 4/09 TP-6516 4/09 Page 2007, 2008, 2009 by Kohler Co. All rights reserved