Honeywell 6039 owner manual Troubleshooting, Problem Cause Correction

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Troubleshooting

PROBLEM

CAUSE

CORRECTION

Engine is running, but no AC output

1.

Circuit breaker is open.

1.

Reset circuit breaker.

is available.

2.

Poor connection or defective cord set.

2.

Check and repair.

 

3.

Connected device is bad.

3.

Connect another device that is in good condition.

 

4.

Fault in generator.

4.

Contact Authorized Service Facility.

Engine runs well but bogs down

1.

Short circuit in a connected load.

1.

Disconnect shorted electrical load.

when loads are connected.

2.

Generator is overloaded.

2.

See “Don’t Overload the Generator” .

 

3.

Engine speed is too slow.

3.

Contact Authorized Service Facility.

 

4.

Shorted generator circuit.

4.

Contact Authorized Service Facility.

Engine will not start; or starts and

1.

Fuel Shut-off is OFF.

1.

Turn Fuel Shut-off to ON.

runs rough.

2.

Dirty air filter.

2.

Clean or replace air filter.

 

3.

Out of gasoline.

3.

Fill fuel tank.

 

4.

Stale gasoline.

4.

Drain fuel tank and fill with fresh fuel.

 

5.

Spark plug wire not connected to spark plug.

5.

Connect wire to spark plug.

 

6.

Bad spark plug.

6.

Replace spark plug.

 

7.

Water in gasoline.

7.

Drain fuel tank; fill with fresh fuel.

 

8.

Over-choking.

8.

Put choke knob to No Choke position.

 

9.

Low oil level.

9.

Fill crankcase to proper level.

 

10.

Excessive rich fuel mixture.

10.

Contact Authorized Service Facility.

 

11.

Intake valve stuck open or closed.

11.

Contact Authorized Service Facility.

 

12.

Engine has lost compression.

12.

Contact Authorized Service Facility.

Engine shuts down during

1.

Out of gasoline.

1.

Fill fuel tank.

operation.

2.

Low oil level.

2.

Fill crankcase to proper level.

 

3.

Fault in engine.

3.

Contact Authorized Service Facility.

Engine lacks power.

1.

Load is too high.

1.

Reduce load (see “Don’t Overload the Generator”).

 

2.

Dirty air filter.

2.

Clean or replace air filter.

 

3.

Engine needs to be serviced.

3.

Contact Authorized Service Facility.

Engine “hunts” or falters.

1.

Choke is opened too soon.

1.

Move choke to halfway position until engine runs

 

 

 

 

smoothly.

 

2.

Carburetor is running too rich or too lean.

2.

Contact Authorized Service Facility.

 

 

 

 

 

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Contents Portable Generator Table of Contents Introduction Avoided, could result in death or serious injurySafety Rules Exhaust & Location HazardsModel no Serial no – Handle Assembly General Information– Wheel Assembly OperationGenerator Controls 120/240 VAC, 30 Amp Receptacle Grounding the Generator • Below 10 F, use synthetic 5W-30 Clean area around fuel fill cap, remove capInstall fuel cap and wipe up any spilled gasoline YIP 3238*MPP%FSZI0MTEngine ON/OFF Switch Maintenance Move Run/Stop switch to OFF position Close fuel valveReplace Spark Plug Every Season Check Valve Clearance Every Season Service Air FilterCheck Oil Level At Each Use Change Oil ‡ • Air Induction System • Ignition SystemSpark Plug Gap To clean or replace paper air filter Remove air filter cover and remove paper filterAvoid spray from spark plug hole when cranking engine Troubleshooting Problem Cause CorrectionPage Warranty BOX 297 WHITEWATER, WIEmission Related Parts MAY Include the Following if Equipped Generac Power SYSTEMS, INC Ignition Coils / Module Warranty Schedule