Guardian Technologies 02010-2, 04164-3 owner manual ‹ 3.13.2 Return to Service

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Section 3 – Maintenance

Recreational Vehicle Generator

‹3.13.2 RETURN TO SERVICE

To return the unit to service after storage, proceed as follows:

1.Check the tag on the engine for oil viscosity and classification. Verify that the correct recommend- ed oil is used in the engine (see the "Engine Oil Requirements" section). If necessary, drain and refill with the proper oil.

2.Check the state of the battery. Fill all cells of unsealed batteries to the proper level with dis- tilled water. DO NOT USE TAP WATER IN THE BATTERY. Recharge the battery to 100 percent state of charge, or, if defective, replace the battery.

3.Clean and wipe the entire generator.

4.Reconnect the battery. Observe battery polarity. Damage may occur if the battery is connected incorrectly.

5.Turn OFF all electrical loads. Add fuel if neces- sary and then start the engine.

6.Allow the unit to warm up thoroughly.

7.Apply electrical loads to at least 50 percent of the unit’s rated wattage capacity.

8.When the engine is thoroughly warmed up, shut it down.

9.The generator is now ready for service.

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Contents Air-cooled Recreational Vehicle Generators Authorized Service Dealer Location IntroductionPart II Installation Instructions Inside Front Cover Warning   Electrical Hazards  Generator Identification ModelGenerator Applicability SafetySpecifications Generator AC Connection System‹ 1.5.4 Engine OIL Requirements ‹ 1.5.2 Optional Propane Fuel System‹ 1.5.3 Fuel Consumption ‹ 1.5.6 GeneratorGenerator Control Panel Optional Remote START/STOP PanelAutomatic Choke Gasoline only Before Starting the Engine Starting the GeneratorSUMMER/WINTER Heat Riser System Stopping the Generator‹ 2.7.1 Letting the Engine Stabilize Protection Systems ‹ 2.9. LOW OIL Pressure Switch‹ 2.9.2 High Temperature Switch ‹ 2.8.1 do not Overload the GeneratorAdditional Information Checking the Engine OIL Level‹ 2.10.2 Operation in High Grass or Brush Maintaining the Engine AIR Cleaner ‹ 3.3.1 Cleaning the Foam PrecleanerChanging the Engine OIL AND/OR OIL Filter Clean AIR Intake Checking the Engine Spark PlugFuel Filter Gasoline only Cleaning the GeneratorBattery Maintenance Spark Arrestor MufflerDrive Belt OUT of Service Procedure‹ 3.13.1 Removal from Service Exercising the Generator‹ 3.13.2 Return to Service Part  General Hazards   Fire Hazards  Generator Engine Operating Speed Purpose and Scope ManualEquipment Description Standards BookletsMajor Features and Dimensions Drawing 0F1127 Location and Support ‹ 2.1.1 Generator Location‹ 2.1.2 Generator Support ‹ 2.2.2 Compartment Construction Generator Compartments‹ 2.1.4 Generator Restraint ‹ 2.2.1 Compartment Size‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 Acoustics‹ 2.2.5 Compartment Floor Cutouts Typical Noise AbatementCooling and Ventilating AIR ‹ 2.3.1 Generator Airflow‹ 2.3.2 Cooling AIR Inlet Openings ‹ 2.3.4 Testing the Installation Gasoline Fuel System‹ 2.3.3 Compensating for Restrictions LP GAS Fuel System ‹ 2.4.2 Generator Fuel Supply Line‹ 2.5.1 Parts not Included in Fuel System ‹ 2.5.2 Some Important Considerations ‹ 2.5.3 Vapor Withdrawal‹ 2.5.5 Gaseous Carburetion ‹ 2.5.7 Excess Flow Valve Exhaust System‹ 2.5.6 Fuel Supply Lines ‹ 2.5.8 Leakage Tests‹ 2.6.2 Type of Exhaust System ‹ 2.6.3 Exhaust System Safety‹ 2.6.1 Mufflers and Spark Arrestors ‹ 2.7.1 Electrical Junction BOX‹ 2.7.2 Wiring ‹ 2.7.3 Generator AC Connections‹ 2.7.6 Power Supply Cord ‹ 2.7.7 Ground Fault Circuit InterruptersBattery Installation Optional AccessoriesBefore Initial START-UP Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Electrical Data Exploded Views and Parts Lists Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Description QTY 50 8 SCROLL, Flywheel Exploded Views and Parts Lists Piston Ring SET Exploded Views and Parts Lists MANIFOLD, Intake Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule CONSUMER/PERSONAL Applications

04164-3, 02010-2 specifications

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