Guardian Technologies 04164-3, 02010-2 Generator Control Panel, Optional Remote START/STOP Panel

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Section 2 – Operation

Recreational Vehicle Generator

2.1 GENERATOR CONTROL PANEL

NOTE:

The following features are mounted on the generator control panel (Figure 2.1):

Figure 2.1 – Generator Control Panel

‹2.1.1 FUEL PRIMER

Before starting a cold engine (if it has not been started in more than two weeks), this switch must be pressed for approximately 10 to 15 seconds to bring fuel from the tank to the carburetor. This rocker type switch springs back into its original position when released. It is not necessary to press the primer switch for LP units.

‹2.1.2 START/STOP SWITCH

To crank and start the engine, hold this switch in the START position. Release the switch when the engine starts. To stop an operating engine, press and hold the switch in the STOP position until the engine shuts off. The switch center position is the RUN position.

‹2.1.3 FUSE

The fuse protects the engine’s DC control circuit against electrical overload. If the fuse element has melted open due to overloading, the engine cannot be cranked. If the fuse must be replaxed, use only an identical replacement.

‹2.1.4 MAIN BREAKER

The main breaker protects the generator’s AC output circuit against overload and provides a method of turning OFF the generator’s 120/240-volt AC output to the vehicle circuits. The generator has one 20-amp breaker and one 30-amp breaker.

If the generator has been reconnected for dual volt- age AC output (120/240 volts), install line break- ers having an amperage rating that is different than that stated in the "Generator AC Connection System" section. The replacement line breakers consist of two separate breakers (one 20 amp, and one 30 amp) with a connecting piece between the breaker handles (so that both breakers will oper- ate at the same time). If the unit is reconnected for dual voltage, it is no longer RVIA listed.

2.2OPTIONAL REMOTE

START/STOP PANEL

A remote mounted Start/Stop Panel (Figure 2.2) is available that allows starting and stopping the gen- erator engine conveniently from inside the vehicle. The remote panel includes a Start/Stop switch, hour- meter, generator run lamp and a wire harness.

Figure 2.2 — Optional Remote Panel

(Models 004057 and 004184)

2.3AUTOMATIC CHOKE (GASOLINE ONLY)

The engine is equipped with an automatic choke that consists of two main components: a choke solenoid and prechoke.

‹2.3.1 CHOKE SOLENOID

During engine cranking (Start/Stop switch at START),

asolid-state choke module signals the choke sole- noid to activate and cycle (choke on/choke off) until the engine starts. The choke solenoid thus opens and closes the carburetor choke valve only when the engine is cranking. When the engine starts, the choke stops cycling.

‹2.3.2 PRECHOKE

The choke system also has a temperature-sensitive metal strip that adjusts choke valve angle according to ambient temperatures (i.e., in cold ambient tem- peratures, choke valve closes more). Once the engine starts, an element heats the temperature-sensitive strip to a normal operating condition, opening the choke valve. This may take about three minutes in cooler weather.

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationInside Front Cover Part II Installation Instructions Warning   Electrical Hazards  Model Generator IdentificationSpecifications SafetyGenerator Applicability Generator AC Connection System‹ 1.5.3 Fuel Consumption ‹ 1.5.2 Optional Propane Fuel System‹ 1.5.4 Engine OIL Requirements ‹ 1.5.6 GeneratorGenerator Control Panel Optional Remote START/STOP PanelAutomatic Choke Gasoline only Starting the Generator Before Starting the EngineSUMMER/WINTER Heat Riser System Stopping the Generator‹ 2.7.1 Letting the Engine Stabilize ‹ 2.9.2 High Temperature Switch ‹ 2.9. LOW OIL Pressure SwitchProtection Systems ‹ 2.8.1 do not Overload the GeneratorAdditional Information Checking the Engine OIL Level‹ 2.10.2 Operation in High Grass or Brush Maintaining the Engine AIR Cleaner ‹ 3.3.1 Cleaning the Foam PrecleanerChanging the Engine OIL AND/OR OIL Filter Checking the Engine Spark Plug Clean AIR IntakeBattery Maintenance Cleaning the GeneratorFuel Filter Gasoline only Spark Arrestor Muffler‹ 3.13.1 Removal from Service OUT of Service ProcedureDrive Belt Exercising the Generator‹ 3.13.2 Return to Service Part  General Hazards   Fire Hazards  Equipment Description Purpose and Scope ManualGenerator Engine Operating Speed Standards BookletsMajor Features and Dimensions Drawing 0F1127 Location and Support ‹ 2.1.1 Generator Location‹ 2.1.2 Generator Support ‹ 2.1.4 Generator Restraint Generator Compartments‹ 2.2.2 Compartment Construction ‹ 2.2.1 Compartment Size‹ 2.2.4 Acoustics ‹ 2.2.3 Sound Insulating MaterialsTypical Noise Abatement ‹ 2.2.5 Compartment Floor CutoutsCooling and Ventilating AIR ‹ 2.3.1 Generator Airflow‹ 2.3.2 Cooling AIR Inlet Openings ‹ 2.3.4 Testing the Installation Gasoline Fuel System‹ 2.3.3 Compensating for Restrictions LP GAS Fuel System ‹ 2.4.2 Generator Fuel Supply Line‹ 2.5.1 Parts not Included in Fuel System ‹ 2.5.2 Some Important Considerations ‹ 2.5.3 Vapor Withdrawal‹ 2.5.5 Gaseous Carburetion ‹ 2.5.6 Fuel Supply Lines Exhaust System‹ 2.5.7 Excess Flow Valve ‹ 2.5.8 Leakage Tests‹ 2.6.1 Mufflers and Spark Arrestors ‹ 2.6.3 Exhaust System Safety‹ 2.6.2 Type of Exhaust System ‹ 2.7.1 Electrical Junction BOX‹ 2.7.3 Generator AC Connections ‹ 2.7.2 Wiring‹ 2.7.7 Ground Fault Circuit Interrupters ‹ 2.7.6 Power Supply CordOptional Accessories Battery InstallationTesting Under Load Post Installation TestsBefore Initial START-UP Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Electrical Data Exploded Views and Parts Lists Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Description QTY 50 8 SCROLL, Flywheel Exploded Views and Parts Lists Piston Ring SET Exploded Views and Parts Lists MANIFOLD, Intake Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications

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