Guardian Technologies 02010-2, 04164-3 owner manual  General Hazards 

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Safety Rules

Recreational Vehicle Generator

DANGER: For fire safety, installation of a generator into a recreational vehicle must comply

strictly with article 551, NFPA 70; ANSI C1-1975; AND, ANSI A119.2-1975/NFPA 501C “Standard for Recreational Vehicles” (Part 3, “Installation of Electrical Systems”). In addition, installation must comply with the manufacturer’s instructions and recommendations.

NOTICE TO INSTALLER

These Installation Instructions have been published by the manufacturer to aid in the installation of the products described in this manual. The manufac- turer assumes that installation personnel are famil- iar with the procedures for installing such products, or similar products that are manufactured. The manufacturer also assumes that personnel have been trained in the recommended installation procedures for these products and that such training includes (a) use of common hand tools, (b) use of special tools, and (c) use of any tools and/or equipment from other suppliers.

The manufacturer cannot possibly know of and advise the recreational vehicle trade of all conceivable methods, procedures or techniques by which to per- form an installation. Nor can the manufacturer antic- ipate every possible hazard that might result from each installation method, procedure or technique. The manufacturer has not undertaken any such wide evaluation. Therefore, people who use a method, pro- cedure or technique that the manufacturer does not specifically recommend must first completely satisfy themselves that their safety, the safety of the vehicle's occupants and the product's safety is not endangered by the method, procedure or technique selected.

Information, illustrations, specifications, etc., con- tained in these Installation Instructions are based on the latest information available at the time of publica- tion. Every effort has been expended to be sure that such data is both accurate and current. However, the manufacturer reserves the right to change, alter or otherwise improve this product at any time without prior notice.

DANGER

Despite the safe design of this generator, operat- ing this equipment imprudently, neglecting its maintenance or being careless can cause pos- sible injury or death. Permit only responsible and capable persons to operate or maintain this equipment.

Potentially lethal voltages are generated by these machines. Ensure all steps are taken to ren- der the machine safe before attempting to work on the generator.

Parts of the generator are rotating and/or hot during operation. Exercise care near running generators.

GENERAL HAZARDS

For safety reasons, the manufacturer recommends that the installation, initial start-up and main- tenance of this equipment is carried out by an Authorized Service Dealer.

The engine exhaust fumes contain carbon monox- ide, which can be DEADLY. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. This exhaust system must be installed properly, in strict com- pliance with applicable codes and standards. Following installation, do nothing that might ren- der the system unsafe or in noncompliance with such codes and standards. The generator com- partment must be completely vapor sealed from the vehicle interior. There must be no possibility of exhaust fumes entering the vehicle interior. Never operate this equipment with a leaking or defective exhaust system.

Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the unit is operating.

Adequate, unobstructed flow of cooling and ven- tilating air is critical to correct generator opera- tion and is required to expel toxic fumes and fuel vapors from the generator compartment. Without sufficient cooling airflow, the engine/generator quickly overheats, which causes serious damage to the generator. Do not alter the installation or permit even partial blockage of ventilation provi- sions, as this can seriously affect safe operation of the generator.

When working on this equipment, remain alert at all times. Never work on the equipment when physically or mentally fatigued.

Before performing any maintenance on the gen- erator, disconnect its battery cables to prevent accidental start up. Disconnect the cable from the battery post indicated by a NEGATIVE, NEG or (–) first. Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating con- ditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

Never insert any tool or other object through open- ings in the generator interior, even if the unit is not running. Serious injury or damage to the equip- ment could occur.

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Contents Air-cooled Recreational Vehicle Generators Authorized Service Dealer Location IntroductionPart II Installation Instructions Inside Front Cover Warning   Electrical Hazards  Generator Identification ModelSafety SpecificationsGenerator Applicability Generator AC Connection System‹ 1.5.2 Optional Propane Fuel System ‹ 1.5.3 Fuel Consumption‹ 1.5.4 Engine OIL Requirements ‹ 1.5.6 GeneratorAutomatic Choke Gasoline only Generator Control PanelOptional Remote START/STOP Panel Before Starting the Engine Starting the Generator‹ 2.7.1 Letting the Engine Stabilize SUMMER/WINTER Heat Riser SystemStopping the Generator ‹ 2.9. LOW OIL Pressure Switch ‹ 2.9.2 High Temperature SwitchProtection Systems ‹ 2.8.1 do not Overload the Generator‹ 2.10.2 Operation in High Grass or Brush Additional InformationChecking the Engine OIL Level Changing the Engine OIL AND/OR OIL Filter Maintaining the Engine AIR Cleaner‹ 3.3.1 Cleaning the Foam Precleaner Clean AIR Intake Checking the Engine Spark PlugCleaning the Generator Battery MaintenanceFuel Filter Gasoline only Spark Arrestor MufflerOUT of Service Procedure ‹ 3.13.1 Removal from ServiceDrive Belt Exercising the Generator‹ 3.13.2 Return to Service Part  General Hazards   Fire Hazards  Purpose and Scope Manual Equipment DescriptionGenerator Engine Operating Speed Standards BookletsMajor Features and Dimensions Drawing 0F1127 ‹ 2.1.2 Generator Support Location and Support‹ 2.1.1 Generator Location Generator Compartments ‹ 2.1.4 Generator Restraint‹ 2.2.2 Compartment Construction ‹ 2.2.1 Compartment Size‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 Acoustics‹ 2.2.5 Compartment Floor Cutouts Typical Noise Abatement‹ 2.3.2 Cooling AIR Inlet Openings Cooling and Ventilating AIR‹ 2.3.1 Generator Airflow ‹ 2.3.3 Compensating for Restrictions ‹ 2.3.4 Testing the InstallationGasoline Fuel System ‹ 2.5.1 Parts not Included in Fuel System LP GAS Fuel System‹ 2.4.2 Generator Fuel Supply Line ‹ 2.5.5 Gaseous Carburetion ‹ 2.5.2 Some Important Considerations‹ 2.5.3 Vapor Withdrawal Exhaust System ‹ 2.5.6 Fuel Supply Lines‹ 2.5.7 Excess Flow Valve ‹ 2.5.8 Leakage Tests‹ 2.6.3 Exhaust System Safety ‹ 2.6.1 Mufflers and Spark Arrestors‹ 2.6.2 Type of Exhaust System ‹ 2.7.1 Electrical Junction BOX‹ 2.7.2 Wiring ‹ 2.7.3 Generator AC Connections‹ 2.7.6 Power Supply Cord ‹ 2.7.7 Ground Fault Circuit InterruptersBattery Installation Optional AccessoriesPost Installation Tests Testing Under LoadBefore Initial START-UP Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Electrical Data Exploded Views and Parts Lists Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Description QTY 50 8 SCROLL, Flywheel Exploded Views and Parts Lists Piston Ring SET Exploded Views and Parts Lists MANIFOLD, Intake PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule CONSUMER/PERSONAL Applications

04164-3, 02010-2 specifications

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