Great Dane GDRZ25KAE, GDRZ25KHE Checking Spark Plug, Adjusting Carburetor, Replacing Fuel Filter

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SERVICE ENGINE

IMPORTANT: Avoid damage! Dirt and debris can enter the engine through a damaged filter element:

Do not wash paper element.

Do not attempt to clean paper element by tapping against another object.

Do not use pressurized air to clean element.

Replace element only if it is very dirty, damaged or the seal is cracked.

Check and clean air filter elements at the intervals recommended in the Service Intervals section. See the engine manufacturer’s owner’s manual provided with your machine for the complete procedure.

Checking Spark Plug

cCAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine and components will be hot if the engine has been running. Allow the engine to cool before servicing.

Check spark plugs at the intervals recommended in the Service Intervals section. See the engine manufacturer’s owner’s manual provided with your machine for the complete procedure.

Adjusting Carburetor

NOTE: Carburetor is calibrated by the engine manufacturer and is not adjustable.

If engine is operated at altitudes above 1829 m (6,000 ft), some carburetors may require a special high altitude main jet.

If engine is hard to start or runs rough, see the troubleshooting section of the engine manufacturer’s owner’s manual provided with your machine.

Possible engine surging will occur at high throttle with transmission in “N” neutral and mower disengaged. This is a normal condition due to the emission control system.

After performing the checks in the troubleshooting section and your engine is still not performing correctly, contact the local engine manufacturer’s authorized servicing dealer.

Replacing Fuel Filter

cCAUTION: Avoid injury! Fuel vapors are explosive and flammable:

Do not smoke while handling fuel.

Keep fuel away from flames or sparks.

Shut off engine before servicing.

Cool engine before servicing.

Work in a well-ventilated area.

Clean up spilled fuel immediately.

1.Park machine safely. (See Parking Safely in the Safety section.)

2.Turn fuel shutoff valve to off position.

3.Disconnect the fuel hose from the outlet side of the fuel filter, and drain gasoline into a properly marked container.

4.Remove the fuel filter from the inlet fuel hose. Discard filter.

IMPORTANT: Avoid damage! When installing a new fuel filter, the filter arrow must be pointing in the direction of fuel flow.

5.Connect a new fuel filter to hoses.

6.Turn fuel shutoff valve to ON position.

Service Engine - 14

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Contents OPERATOR’S Manual Introduction Using Your Operator’s ManualSpecial Messages Record Identification NumbersTable of Contents Understanding The Machine Safety Labels SafetyAgency Category Hours Emission Compliance Period Small Off-Road Gas EnginesOperating Safely Parking Safely Checking Mowing AreaRotating Blades are Dangerous Avoid TippingKeep Riders Off Practice Safe MaintenanceChecking Wheel Bolts Driving Safely on Public RoadsPrevent Fires Tire SafetyHandling Fuel Safely Fuel and fuel vapors are highly flammable and explosiveTesting Safety Systems Daily Operating ChecklistOperating Console Controls Operating ControlsTesting Park Brake Testing Park Brake Safety SwitchTesting Neutral Start Safety Switch Testing Seat Safety SwitchOperating the Machine Adjusting Cutting HeightStopping the Machine To drive the machine forward Push both control leversPicture Note Left pump shown Using the Fuel Shutoff ValveMoving the Machine Manually Part Numbers Replacement PartsParts Service Intervals Grease Service LubricationSpray Lubricant Lubrication PointsService Engine Replacing Fuel Filter Adjusting CarburetorChecking Spark Plug Adjusting Transmission Neutral Position Service TransmissionTransmission Oil Checking Transmission Oil LevelBleeding Hydraulic System Removing and Installing Traction Drive BeltRaise drive wheels off the ground and block caster wheels Adjust Cutting Height Service MowerAdjusting Mower Level Removing and Installing Mower Deck Drive Belts Checking and Adjusting Mower Deck Drive Belt TensionBalancing Mower Blades Checking for Bent Mower BladesServicing Mower Blades Replacing Mower Spindle Bearings Replacing Mower Deck Idler Pulleys Checking Battery Electrolyte Level Service ElectricalRemoving and Installing the Battery Replacing Fuses Cleaning Battery and TerminalsCheck and Adjust PTO Clutch Air Gap Kohler Wiring Schematic Filling Fuel Tank Service MiscellaneousChecking Wheel Nuts Servicing Caster Wheel Roller BearingsG, unless the bearings need to be replaced Using Troubleshooting Chart TroubleshootingEngine CheckMower ElectricalMachine Operation Troubleshooting Storage Storing SafetyPreparing Machine for Storage Preparing Fuel and Engine for StorageAssembly PTO Clutch Run-in Procedure Initial AdjustmentsCheck Tire Pressure Level Mower DeckSpecifications Belt, Replacing Mower Drive Primary IndexPage Record Service Dates Service Record GD