Great Dane GDRZ26KHE, GDRZ25KHE, GDRZ25KAE manual Service Engine

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SERVICE ENGINE

Avoid Fumes

cCAUTION: Avoid injury! Engine exhaust fumes

contain carbon monoxide and can cause serious illness or death.

Move the vehicle to an outside area before running the engine.

Do not run an engine in an enclosed area without adequate ventilation.

Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area.

Allow fresh outside air into the work area to clear the exhaust fumes out.

Engine Oil

Use oil viscosity based on the expected air temperature range during the period between oil changes.

Use oil that meets the following specification:

API Service Classification SG or higher

Checking Engine Oil Level

IMPORTANT: Avoid damage! Failure to check the oil level regularly could lead to serious engine problems if oil level is low:

Check oil level before operating.

Check oil level when the engine is cold and not running.

Keep level between the FULL and the ADD marks.

Shut off engine before adding oil.

NOTE: Check oil twice a day if you run engine over 4 hours in a day.

Make sure engine is cold when checking engine oil level.

1.Park machine safely. (See Parking Safely in the Safety section.)

2.Clean area around dipstick to prevent debris from falling into crankcase.

3.Remove dipstick. Wipe with a clean cloth.

4.Install and tighten dipstick.

5.Remove dipstick and check oil level on dipstick. Oil must be between ADD and FULL marks. If oil is low, add oil to bring oil level no higher than FULL mark on dipstick. Do not

overfill.

6. Install and tighten dipstick.

Changing Engine Oil and Filter

A

MX9413

NOTE: An oil drain tube is provided with your machine. Attach the tube to the oil drain fitting on your engine, and open the valve (A) to drain the used oil. Close the valve, and remove the drain tube from the fitting after the oil has been drained. Store the drain tube after use.

Change engine oil and filter at the intervals recommended in the Service Intervals section. See the engine manufacturer’s owner’s manual provided with your machine for the complete procedure.

Cleaning Air Intake Screen and Engine Fins

IMPORTANT: Avoid damage! The engine is air- cooled and requires a large amount of air intake when running. Reduced air intake can cause overheating:

Keep air intake screen and cooling fins clean.

Keep covers and screens in place.

Keep air intake screens and engine cooling fins clear of debris to ensure proper cooling. See the engine manufacturer’s owner’s manual provided with your machine for the complete procedure.

Checking and Cleaning Air Filter Elements

cCAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine and components will be hot if the engine has been running. Allow the engine to cool before servicing.

Service Engine - 13

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Contents OPERATOR’S Manual Using Your Operator’s Manual IntroductionSpecial Messages Record Identification NumbersTable of Contents Safety Understanding The Machine Safety LabelsOperating Safely Emission Compliance Period Small Off-Road Gas EnginesAgency Category Hours Checking Mowing Area Parking SafelyRotating Blades are Dangerous Avoid TippingPractice Safe Maintenance Keep Riders OffChecking Wheel Bolts Driving Safely on Public RoadsTire Safety Prevent FiresHandling Fuel Safely Fuel and fuel vapors are highly flammable and explosiveDaily Operating Checklist Testing Safety SystemsOperating Console Controls Operating ControlsTesting Park Brake Safety Switch Testing Park BrakeTesting Neutral Start Safety Switch Testing Seat Safety SwitchAdjusting Cutting Height Operating the MachineStopping the Machine To drive the machine forward Push both control leversMoving the Machine Manually Using the Fuel Shutoff ValvePicture Note Left pump shown Parts Replacement PartsPart Numbers Service Intervals Service Lubrication GreaseSpray Lubricant Lubrication PointsService Engine Checking Spark Plug Adjusting CarburetorReplacing Fuel Filter Service Transmission Adjusting Transmission Neutral PositionTransmission Oil Checking Transmission Oil LevelRemoving and Installing Traction Drive Belt Bleeding Hydraulic SystemRaise drive wheels off the ground and block caster wheels Adjusting Mower Level Service MowerAdjust Cutting Height Checking and Adjusting Mower Deck Drive Belt Tension Removing and Installing Mower Deck Drive BeltsServicing Mower Blades Checking for Bent Mower BladesBalancing Mower Blades Replacing Mower Spindle Bearings Replacing Mower Deck Idler Pulleys Removing and Installing the Battery Service ElectricalChecking Battery Electrolyte Level Check and Adjust PTO Clutch Air Gap Cleaning Battery and TerminalsReplacing Fuses Kohler Wiring Schematic Service Miscellaneous Filling Fuel TankChecking Wheel Nuts Servicing Caster Wheel Roller BearingsG, unless the bearings need to be replaced Troubleshooting Using Troubleshooting ChartEngine CheckMachine Operation ElectricalMower Troubleshooting Storing Safety StoragePreparing Machine for Storage Preparing Fuel and Engine for StorageAssembly Initial Adjustments PTO Clutch Run-in ProcedureCheck Tire Pressure Level Mower DeckSpecifications Index Belt, Replacing Mower Drive PrimaryPage Service Record GD Record Service Dates