Great Dane GDRZ25KAE, GDRZ25KHE manual Raise drive wheels off the ground and block caster wheels

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SERVICE TRANSMISSION

1.Park machine safely. (See Parking Safely in the Safety section.)

2.Check hydraulic oil level. Adjust as necessary.

cCAUTION: Avoid injury! Machine must be safely supported on jackstands before removing or installing wheels. Do not use a hoist or floor jack to support the machine.

3.Raise drive wheels off the ground and block caster wheels.

NOTE: The pumps are located under the machine, behind the mower deck.

A

MX9226

Picture Note: Left pump shown.

4.Open free-wheeling valves (A) one full turn counterclockwise and start engine.

5.Slowly move the control levers in both forward and reverse directions five to six times. As the air is purged from the unit, the oil level will drop.

6.Turn off engine and check oil level. Adjust as necessary.

7.Close the free-wheeling valves and tighten to 9-14 N•m

(80-120 lb-in.).

8.Start engine and slowly move the control levers in both forward and reverse directions five to six times.

9.Turn off engine and lower machine to ground. Check oil level and adjust as necessary. Mower should move in forward and reverse at normal speed, if not, repeat procedure.

Service Transmission - 17

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Contents OPERATOR’S Manual Using Your Operator’s Manual IntroductionSpecial Messages Record Identification NumbersTable of Contents Safety Understanding The Machine Safety LabelsAgency Category Hours Emission Compliance Period Small Off-Road Gas EnginesOperating Safely Checking Mowing Area Parking SafelyRotating Blades are Dangerous Avoid TippingPractice Safe Maintenance Keep Riders OffChecking Wheel Bolts Driving Safely on Public RoadsTire Safety Prevent FiresHandling Fuel Safely Fuel and fuel vapors are highly flammable and explosiveDaily Operating Checklist Testing Safety SystemsOperating Console Controls Operating ControlsTesting Park Brake Safety Switch Testing Park BrakeTesting Neutral Start Safety Switch Testing Seat Safety SwitchAdjusting Cutting Height Operating the MachineStopping the Machine To drive the machine forward Push both control leversPicture Note Left pump shown Using the Fuel Shutoff ValveMoving the Machine Manually Part Numbers Replacement PartsParts Service Intervals Service Lubrication GreaseSpray Lubricant Lubrication PointsService Engine Replacing Fuel Filter Adjusting CarburetorChecking Spark Plug Service Transmission Adjusting Transmission Neutral PositionTransmission Oil Checking Transmission Oil LevelRemoving and Installing Traction Drive Belt Bleeding Hydraulic SystemRaise drive wheels off the ground and block caster wheels Adjust Cutting Height Service MowerAdjusting Mower Level Checking and Adjusting Mower Deck Drive Belt Tension Removing and Installing Mower Deck Drive BeltsBalancing Mower Blades Checking for Bent Mower BladesServicing Mower Blades Replacing Mower Spindle Bearings Replacing Mower Deck Idler Pulleys Checking Battery Electrolyte Level Service ElectricalRemoving and Installing the Battery Replacing Fuses Cleaning Battery and TerminalsCheck and Adjust PTO Clutch Air Gap Kohler Wiring Schematic Service Miscellaneous Filling Fuel TankChecking Wheel Nuts Servicing Caster Wheel Roller BearingsG, unless the bearings need to be replaced Troubleshooting Using Troubleshooting ChartEngine CheckMower ElectricalMachine Operation Troubleshooting Storing Safety StoragePreparing Machine for Storage Preparing Fuel and Engine for StorageAssembly Initial Adjustments PTO Clutch Run-in ProcedureCheck Tire Pressure Level Mower DeckSpecifications Index Belt, Replacing Mower Drive PrimaryPage Service Record GD Record Service Dates