Generac Power Systems 004916-0 owner manual Troubleshooting

Page 3

Table of Contents

Air-cooled 11 kW Generators

Introduction

Inside Front Cover

Read This Manual Thoroughly

IFC

Contents

IFC

Operation and Maintenance

IFC

How to Obtain Service

IFC

Authorized Dealer Locator Number

IFC

Safety Rules

2

Standards Index

3

Section 1 – General Information

4

1.1

Unpacking/Inspection

4

1.2

Protection Systems

4

1.3

System Set LED

4

1.4

Accessory Features

4

 

1.4.1

12 Volt DC Outlet

4

 

1.4.2

120 Volt AC Outlet

5

1.5

The Generator

5

1.6

Specifications

6

 

1.6.1

Generator

6

 

1.6.2

Engine

6

1.7

Fuel Requirements and Recommendations

7

1.8

Fuel Consumption

7

1.9

Reconfiguring the Fuel System

7

1.10

Location

7

 

1.10.1

Generator

7

 

1.10.2

Transfer Switch

8

1.11

Battery Installation

8

1.12

The Battery

8

Section 2 – Post Installation Start-up

 

 

 

and Adjustments

9

2.1

Before Initial Startup

9

2.2

Check Transfer Switch Operation

9

2.3

Electrical Checks

9

2.4

Generator Tests Under Load

10

2.5

Checking Automatic Operation

10

2.6

Voltage Regulator Adjustment

11

Section 3 – Operation

11

3.1

Break-in Procedure

11

3.2

Using the AUTO/OFF/MANUAL Switch

11

 

3.2.1

“Auto” Position

11

 

3.2.2

“Off” Position

12

 

3.2.3

“Manual” Position

12

3.3

Automatic Transfer Operation

12

3.4

Sequence of Automatic Operation

12

3.5

Setting the Exercise Timer

13

3.6

Protection Systems

13

 

3.6.1 Low Oil Pressure Switch

13

 

3.6.2

High Temperature Switch

13

 

3.6.3

Overcrank

13

 

3.6.4

Overspeed

13

 

3.6.5

Low Battery

14

Section 4 – Maintenance

14

4.1

System Fuse

14

 

4.1.1

7.5 Amp Fuse

14

4.2

Checking the Engine Oil Level

14

4.3

Changing the Engine Oil

14

 

4.3.1

Engine Oil Recommendations

14

 

4.3.2

Oil Change Procedure

15

4.4

Changing the Oil Filter

15

4.5

Changing the Engine Air Cleaner

15

4.6

Spark Plugs

15

4.7

Battery Maintenance

16

4.8

Adjusting GT-990 Valve Clearance

16

4.9

Cooling System

17

4.10

Attention After Submersion

17

4.11

Corrosion Protection

17

4.12

Out of Service Procedure

17

 

4.12.1

Removal From Service

17

 

4.12.2

Return to Service

18

4.13

Service Schedule

19

Section 5 – Troubleshooting

20

5.1 Troubleshooting Guide

20

Section 6

– Installation Diagram

21

Section 7

– Electrical Data

22

Section 8

– Exploded Views and

 

 

Parts Lists

26

Section 9

– Notes

38

Section 10 – Warranty

40

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Contents Installation Authorized Dealer Location IntroductionTroubleshooting  Warning  ‹ Standards Index  Electrical Hazards System SET LED Accessory FeaturesUNPACKING/INSPECTION Protection Systems‹ 1.4.2 120 Volt AC Outlet GeneratorSpecifications ‹ 1.6.1 Generator‹ 1.6.2 Engine Location Reconfiguring Fuel SystemFuel Requirements Recommendations Fuel ConsumptionBattery Installation Battery‹ 1.10.2 Transfer Switch Check Transfer Switch Operation Electrical ChecksBefore Initial START-UP Checking Automatic Operation Generator Tests Under LoadVoltage Regulator Adjustment BREAK-IN Procedure‹ 3.2.1 Auto Position ‹ 3.2.3 Manual Position Automatic Transfer OperationSequence of Automatic Operation ‹ 3.2.2 OFF Position‹ 3.6.3 Overcrank Setting the Exercise Timer‹ 3.6.1 LOW OIL Pressure Switch ‹ 3.6.2 High Temperature SwitchChanging the Engine OIL ‹ 3.6.5 LOW BatterySystem Fuse Checking the Engine OIL LevelSpark Plugs Changing the Engine AIR Cleaner‹ 4.3.2 OIL Change Procedure Changing the OIL FilterAdjusting GT-990 Valve Clearance Battery MaintenanceCooling System OUT of Service Procedure‹ 4.12.1 Removal from Service Corrosion Protection‹ 4.12.2 Return to Service Be performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideInstallation Diagram Control Panel BOX Customer Connection Charger Engine Alternator Exploded Views and Parts Lists Part NO. QTY Description Air-cooled 11 kW Generators Control Panel Drawing No E4879-D ASSEMBLY, Home Standby Exploded Views and Parts Lists QTY Description 102 Screw Hhtt M6-1.0 X 10 YC Alternator Air-cooled Pulleys Drawing KW Generators No E4880 FRAME, Mounting SS HSB Air-cooled 11 kW Generators Regulator Drawing No E4881-C CASTING, Twin Regulator Housing Air-cooled 11 kW Generators Air-cooled 11 kW Generators Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyGenerac Power SYSTEMS, INC

004916-0 specifications

Generac Power Systems 004916-0 is a robust and efficient solution for home and commercial power needs, designed to provide reliable electricity during outages and emergencies. This model is a standout generator, well-regarded for its technology and features that cater to users looking for both performance and dependability.

One of the main features of the 004916-0 is its powerful engine. It is equipped with a Generac G-Force engine, which is engineered for durability and high performance. This engine provides a reliable source of power, ensuring that homes and businesses can maintain essential functions during power interruptions. Its impressive starting capability and consistent performance make it a trusted choice for many users.

The generator also boasts an automatic transfer switch, which facilitates a smooth transition to generator power when the grid goes down. This feature minimizes disruption, as it ensures that critical systems like refrigeration, heating, and medical equipment remain operational without manual intervention. The transfer switch allows the generator to kick in within seconds of detecting a power loss, providing peace of mind for users.

In terms of technology, the 004916-0 incorporates advanced features such as Mobile Link™ remote monitoring. This innovative technology allows users to monitor the status of their generator from anywhere via a smartphone or tablet. Users can easily check power levels, receive maintenance alerts, and ensure that their system is running efficiently, providing enhanced control and convenience.

Another notable characteristic is its innovative enclosure design, which minimizes noise during operation. This makes the 004916-0 suitable for residential areas where noise pollution can be a concern. The generator's sound-dampening technology ensures that it operates quietly, providing a more pleasant environment for users and neighbors alike.

Additionally, the generator is built with user-friendly controls, allowing for easy start-up and operations. The intuitive interface simplifies monitoring and adjustments, making it accessible even for those who may not be technically inclined.

Generac Power Systems 004916-0 represents a blend of power, reliability, and advanced technology, making it a top choice for anyone seeking a dependable backup power solution. Its features are designed to meet the challenges of modern power outages, offering users the comfort and security they need in times of uncertainty. Whether for home or business use, the 004916-0 stands out as a reliable partner in power management.
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