Generac Power Systems 004709-0 owner manual Purpose and Scope Manual, Equipment Description

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Section 1 – General Information

Recreational Vehicle Generator

1.1 PURPOSE AND SCOPE

OF THE MANUAL

These Installation Instructions have been prepared especially for the purpose of familiarizing installers and owners of the applicable equipment with the product's installation requirements. Give serious consideration to all information and instructions in the manual, both for safety and for continued reliable operation of the equipment.

Because of the different recreational vehicle mod- els and the variations between the models, it would be extremely difficult, if not impractical, to provide detailed instructions for every possible installation. For that reason, instructions and illustrations in this manual are general in nature. Illustrations are not intended to serve as detailed installation blueprints.

The installation should comply strictly with all appli- cable codes, standards and regulations pertaining to the installation and use of this product. If any portion of this manual appears to be in conflict with such codes, standards or regulations, the applicable codes, standards or regulations must take prece- dence over the manual.

6.CSA Electrical Bulletin 946, available from the Canadian Standards Association, Housing and Constructions Materials Section, 178 Rexdale Boulevard, Rexdale, Ontario, Canada, M9W 1R3.

1.4 EQUIPMENT DESCRIPTION

Instructions and information in this section pertain to air-cooled generators. This generator is designed specifically for installing in recreational vehicles. This generator operates 120-volts, single-phase, 60-Hertz, AC electrical loads that require 30.0 amps.

1.5 GENERATOR ENGINE OPERATING SPEED

The generator’s revolving field (rotor) is driven by a single-cylinder, four-cycle engine. The generator sup- plies 120 volts AC at 60 Hertz when the rotor is oper- ating at 3,600 rpm.

1.6 GENERATOR AC CONNECTION SYSTEM

The generator is equipped with dual stator power windings as shown in Figure 1.1.

1.2 SAFETY

Before handling, installing, operating or servicing this equipment, carefully read the “Notice to Installer” and “Safety Rules”. Comply with all safety rules to prevent death, personal injury or damage to equip- ment and/or property. Stress safety to all installers, operators and service technicians who work on this equipment.

1.3 STANDARDS BOOKLETS

Installation, use and servicing of this equipment should comply strictly with published standards, as well as the manufacturer's recommendations. The following standards booklets (latest revision) are available from the sources indicated:

1.NFPA Standard 501C, “Standard for Recreational Vehicles,” available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

2.NFPA 70, “NFPA Handbook of the National Electric Code,” available same as Item 1.

3.ANSI C1-1975 and ANSI 119.2-1975, available from the American National Standards Institute, 1430 Broadway, New York, NY 10018.

4.ANSI A119.2/NFPA 501C, available from the Recreational Vehicle Association, 1896 Preston White Drive, Reston, VA 22090.

5.California Administrative Code, Title 25, available from the State of California, Documents Section, P.O. Box 1015, North Highlands, CA 95660.

Figure 1.1 – 120-volt Single Voltage Connection

BLACK

The AC connection system on air-cooled genera- tors uses a GROUNDED neutral.

A separate green ground wire is connected to the recreational vehicle’s junction box.

NOTE:

Do NOT connect loads in excess of circuit breaker ratings.

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Image 22 Contents
Air-cooled Recreational Vehicle Generators Authorized Service Dealer Location IntroductionPart II Installation Instructions Part Warning   Fire Hazards  Generator Identification Model Number Serial Number KW Rating Rated VoltageGenerator Applicability SafetySpecifications ‹ 1.5.1 Fuel RequirementsEngine OIL Requirements ‹ 1.5.5 GeneratorFuel Consumption ‹ 1.5.6 Emissions Compliance PeriodAutomatic Choke Generator Control PanelBefore Starting the Engine ‹ 2.4.3 Fuel Supply Starting the Generator‹ 2.4.2 Engine Lubrication ‹ 2.4.4 Cooling and Ventilating AIRApplying Loads to Generator Stopping the GeneratorDo not Overload the Generator Protection Systems ‹ 2.9.4 Overvoltage Protection Additional Information‹ 2.9.3 Field Boost ‹ 2.10.2 Operation in High Grass or BrushChecking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterClean AIR Intake Maintaining the Engine AIR Cleaner‹ 3.3.1 Cleaning the Foam Precleaner Cleaning the Generator Clean Spark ArrestorFuel Filter ‹ 3.12.1 Removal from Service Battery MaintenanceOUT of Service Procedure Exercising the GeneratorRV Generator Service Interval Adjusting Valve Clearance‹ 3.12.2 Return to Service Recreational Vehicle Generator Part  General Hazards   Fire Hazards  Equipment Description Purpose and Scope ManualStandards Booklets Major Features and Dimensions Drawing No D8716-J ‹ 2.1.1 Generator Location Location and Support‹ 2.1.2 Generator Support ‹ 2.2.2 Compartment Construction Generator Compartments‹ 2.1.4 Generator Restraint ‹ 2.2.1 Compartment Size‹ 2.2.4 Acoustics ‹ 2.2.3 Sound Insulating Materials‹ 2.2.5 Compartment Floor Cutouts ‹ 2.3.1 Generator AirflowCompartment Floor Cutout Drawing 0G3723-A ‹ 2.4.1 Fuel Tank ‹ 2.3.2 Testing the InstallationGasoline Fuel System ‹ 2.4.2 Generator Fuel Supply LineFlexible Fuel Line Exhaust System‹ 2.5.1 Spark Arrestor ‹ 2.5.2 Exhaust System Safety Electrical Connections‹ 2.6.6 Power Supply Cord ‹ 2.6.5 Isolating Different Power Sources‹ 2.6.4 Conduit ‹ 2.7.1 Recommended Battery Battery Installation‹ 2.7.2 Battery Cables ‹ 2.7.4 Battery Compartment Optional Accessories‹ 2.7.3 Battery Cable Connections ‹ 2.8.1 Remote START/STOP PanelBefore Initial START-UP Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Supplied by Customer Recreational Vehicle Generator Enclosure Drawing No D8352-K Part NO. QTY Description Recreational Vehicle Generator Generator Drawing No D8353-L QTY Description Exploded Views and Parts Lists QTY Exploded Views and Parts Lists GUARD, FAN Exploded Views and Parts Lists Long Block Assembly MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule CONSUMER/PERSONAL Applications