Generac Power Systems 004709-0 owner manual Troubleshooting Guide, Problem Cause Correction

Page 37

Section 4 – Troubleshooting

Recreational Vehicle Generator

TROUBLESHOOTING GUIDE

Problem

Cause

Correction

The engine will not crank.

1.

Fuse blown

1.

Replace fuse.

 

2.

Loose, corroded or defective

2.

Tighten, clean or replace

 

 

battery cables

 

as necessary.

 

3.

Defective engine Start/Stop

3.

Replace Start/Stop switch.

 

 

switch

 

 

 

4.

Defective starter contactor

4.

Replace contactor.

 

5.

Defective starter motor

5.

Replace starter motor.

 

6.

Low or defective battery

6.

Charge or replace battery.

The engine cranks but

1.

Out of fuel

1.

Replenish fuel.

will not start.

2.

Defective fuel pump

2.

Replace fuel pump.

 

3.

Open #14 wire from

3.

Check connections and.

 

 

engine control board

 

insulation of #14 wires.

 

4.

Flooded engine

4.

Wait 5-10 minutes before trying.

 

5.

Defective spark plug(s)

5.

Clean, re-gap or replace plug(s).

 

6.

Fuel line shut-off closed

6.

Open fuel line shut-off.

 

7.

Plugged fuel filter

7.

Clean or replace fuel filter.

The engine starts hard

1.

Air cleaner

1.

Check, clean or replace air cleaner.

and runs rough.

 

plugged or damaged

 

 

 

2.

Defective spark plug(s)

2.

Clean, re-gap or replace plug(s).

The engine starts, but shuts

1.

Engine oil level low

1.

Check oil and add oil as needed.

down when the Start/Stop

2.

Defective low oil

2.

Replace pressure switch.

switch is released.

 

pressure switch

 

 

 

3.

Defective high temperature

3.

Replace temperature switch.

 

 

switch

 

 

 

4.

Defective engine control board

4.

Replace control board.

 

5.

Overheated engine

5.

Check that the airflow

 

 

 

 

openings are adequate.

The Start/Stop switch is set to Stop, but the engine continues to run.

1.

Defective Start/Stop switch

1.

Replace switch.

2.

Open/Disconnected #18 wire

2.

Reconnect or close wire.

 

between Start/Stop switch

 

 

 

and engine control board

 

 

 

3.

Open/Disconnected #0 wire

3.

Reconnect or close wire.

 

 

between Start/Stop switch

 

 

 

 

and engine control board

 

 

 

4.

Defective engine control board

4.

Replace control board.

There is no AC output from

1.

Main line circuit breaker open

1.

Reset circuit breaker

the generator.

 

 

 

to ON (or closed).

 

2.

Fault with vehicle circuit

2.

Reset and replace if necessary.

 

 

breaker and/or fuses

 

 

3.Transfer switch set to NORMAL

4.Start switch not held long enough to flash the field

3.Set switch to GENERATOR.

4.Stop, then restart the engine (Hold Start switch for at least 2 seconds).

5. Generator internal failure

5. Contact aN Authorized Service

 

Dealer.

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationPart Part II Installation Instructions Warning   Fire Hazards  Model Number Serial Number KW Rating Rated Voltage Generator IdentificationSpecifications SafetyGenerator Applicability ‹ 1.5.1 Fuel RequirementsFuel Consumption ‹ 1.5.5 GeneratorEngine OIL Requirements ‹ 1.5.6 Emissions Compliance PeriodAutomatic Choke Generator Control PanelBefore Starting the Engine ‹ 2.4.2 Engine Lubrication Starting the Generator‹ 2.4.3 Fuel Supply ‹ 2.4.4 Cooling and Ventilating AIRApplying Loads to Generator Stopping the GeneratorDo not Overload the Generator Protection Systems ‹ 2.9.3 Field Boost Additional Information‹ 2.9.4 Overvoltage Protection ‹ 2.10.2 Operation in High Grass or BrushChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelClean AIR Intake Maintaining the Engine AIR Cleaner‹ 3.3.1 Cleaning the Foam Precleaner Cleaning the Generator Clean Spark ArrestorFuel Filter OUT of Service Procedure Battery Maintenance‹ 3.12.1 Removal from Service Exercising the GeneratorRV Generator Service Interval Adjusting Valve Clearance‹ 3.12.2 Return to Service Recreational Vehicle Generator Part  General Hazards   Fire Hazards  Equipment Description Purpose and Scope ManualStandards Booklets Major Features and Dimensions Drawing No D8716-J ‹ 2.1.1 Generator Location Location and Support‹ 2.1.2 Generator Support ‹ 2.1.4 Generator Restraint Generator Compartments‹ 2.2.2 Compartment Construction ‹ 2.2.1 Compartment Size‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 Acoustics‹ 2.3.1 Generator Airflow ‹ 2.2.5 Compartment Floor CutoutsCompartment Floor Cutout Drawing 0G3723-A Gasoline Fuel System ‹ 2.3.2 Testing the Installation‹ 2.4.1 Fuel Tank ‹ 2.4.2 Generator Fuel Supply LineFlexible Fuel Line Exhaust System‹ 2.5.1 Spark Arrestor Electrical Connections ‹ 2.5.2 Exhaust System Safety‹ 2.6.6 Power Supply Cord ‹ 2.6.5 Isolating Different Power Sources‹ 2.6.4 Conduit ‹ 2.7.1 Recommended Battery Battery Installation‹ 2.7.2 Battery Cables ‹ 2.7.3 Battery Cable Connections Optional Accessories‹ 2.7.4 Battery Compartment ‹ 2.8.1 Remote START/STOP PanelTesting Under Load Post Installation TestsBefore Initial START-UP Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Supplied by Customer Recreational Vehicle Generator Enclosure Drawing No D8352-K Part NO. QTY Description Recreational Vehicle Generator Generator Drawing No D8353-L QTY Description Exploded Views and Parts Lists QTY Exploded Views and Parts Lists GUARD, FAN Exploded Views and Parts Lists Long Block Assembly MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications

004709-0 specifications

Generac Power Systems has established itself as a leader in the home backup generator market with its innovative products, and the Generac 004709-0 is no exception. Designed for homeowners seeking reliable power solutions during outages, this generator ensures peace of mind and uninterrupted operation for essential appliances and electronics.

One of the primary features of the Generac 004709-0 is its robust power output. With a powerful 7,500 running watts and a surge capacity of 9,000 watts, it can efficiently handle large loads, including central air conditioning units, refrigerators, and heat pumps. This generator operates on gasoline, providing an accessible fuel source readily available at most retail locations.

Equipped with a durable 420cc engine, the 004709-0 combines efficiency with exceptional performance. It features a low-oil shutdown system, which safeguards the engine from damage by automatically shutting off when oil levels become critically low. This feature ensures longevity and reliability, making it a dependable choice for homeowners.

The portability of the Generac 004709-0 is another notable characteristic. Weighing approximately 130 pounds, it comes with a built-in handle and sturdy wheels for easy transportation. This feature allows users to move the generator effortlessly from storage to the desired location, which is especially convenient during an emergency.

In addition to power and portability, the Generac 004709-0 boasts user-friendly controls. The control panel includes four 120V household outlets, a 12V automotive outlet, and a circuit breaker, offering flexibility for various connections. Furthermore, the generator is equipped with an easy-to-read fuel gauge and a low-fuel warning light, enhancing operational visibility.

Safety is also paramount in the design of this generator. It includes a powerful muffler that significantly reduces noise and meets stringent regulations for operation in residential areas. Additionally, the 004709-0 incorporates advanced technologies like the PowerDial which allows users to select the correct power level needed for various tasks easily.

Overall, the Generac Power Systems 004709-0 stands out due to its powerful output, user-friendly design, and safety features. Homeowners can rely on this generator to keep their homes powered during outages, ensuring comfort and security for themselves and their families. With its combination of innovation and practicality, the 004709-0 continues to exemplify Generac's commitment to quality and excellence in power solutions.
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