Generac Power Systems 04758-2, 04759-2, 04760-2 Adjusting The Regulator Natural Gas Only

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2.6ADJUSTING THE REGULATOR

Section 2 — Post Installation Start-up and Adjustments

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

4.Manually set the transfer switch to the UTILITY position, i.e., load terminals connected to the util- ity power source side.

5.Turn ON the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

6.Set the AUTO/OFF/MANUAL switch to AUTO. Then set the generator’s main circuit breaker to its ON (or closed) position. The system is now ready for automatic operation.

7.Turn OFF the utility power supply to the transfer switch.

With the AUTO/OFF/MANUAL switch at AUTO, the engine should crank and start when the utility source power is turned OFF. After starting, the transfer switch should connect load circuits to the standby side. Let the system go through its entire automatic sequence of operation.

With the generator running and loads powered by generator AC output, turn ON the utility power sup- ply to the transfer switch. The following should occur:

After about six seconds, the switch should transfer loads back to the utility power source.

About one minute after retransfer, the engine should shut down.

2.6ADJUSTING THE REGULATOR

(NATURAL GAS ONLY)

Although the generator has been factory set to pro- vide maximum power, it may be necessary in some areas to adjust this setting. Because natural gas has different BTU or power content across the country the engine may not perform as designed.

If experiencing engine problems at high or full load conditions follow these steps. It will require a fre- quency meter to perform this procedure.

1.Turn off utility power to the main distribution panel in the house. This can be done by switching the service main breaker to the off or open position.

2.Allow the generator to start before loading the generator. Confirm the no-load frequency with the roof open and door off is set at 63-63.5 Hz. Transfer load to emergency circuits.

3.Turn on appliances, lights, pumps, etc., that are on the emergency circuits in an attempt to fully load the generator. Be cautious not to overload the generator. Use the following chart as a guide:

 

Unit

120 Volts

240 Volts

 

 

7 kW

50.0 amps

25.0 amps

 

 

12 kW

100.0 amps

50.0 amps

 

 

15 kW

108.3 amps

54.2 amps

 

 

 

 

 

 

12 Generac® Power Systems, Inc.

4.When full load has been achieved. Connect a fre- quency meter to the output lugs of the generator’s main line circuit breaker.

5.The fuel regulator is fitted with one (7 kW), or two (12 & 15 kW) adjustment screws. While watching the frequency meter, slowly turn the adjustment screw clockwise or counterclockwise one at a time until highest frequency is read on the meter. Only limited adjustment is available between the set pins. Under no circumstances should any of the pins be removed (Figures 2.1 and 2.2).

Figure 2.1 — Dual Fuel Regulators

V-twin

410

Adjustment

Adjustment

Set

Screw

Screw

(One Side

Pin

(Both Sides)

Only)

 

 

 

Set Pin

(Both Sides)

6.When the highest frequency is reached maximum power has been set. Then turn both adjustment screws 1/4 turn counterclockwise. Regulator is now set.

Figure 2.2 — Placement of Regulator

Adjustment Screw

7.Turn utility power to the main distribution panel back on. This can be done by switching the serv- ice main breaker to the on or closed position. Allow the generator to shut down.

Do not make any unnecessary adjustments.

!Factory settings are correct for most applica- tions. However, when making adjustments, be careful to avoid overspeeding the engine.

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Contents This manual should remain with the unit Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LP04760-2 13 kW NG, 15 kW LP Installation and Owner’s Manual‹ HOW TO OBTAIN SERVICE ‹ CONTENTS‹ OPERATION AND MAINTENANCE INTRODUCTIONIntroduction Parts of the generator are rotating and/or hot GENERAL HAZARDSDespite the safe design of this generator during operation. Exercise care near running generatorsEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS ‹ STANDARDS INDEX1.3 SYSTEM SET LED 1.1 UNPACKING/INSPECTION1.2 PROTECTION SYSTEMS DANGERFigure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine 1.4 THE GENERATORFigure 1.1 - 7 kW, Single Cylinder GH-410 Engine ‹ 1.5.2 ENGINE 1.5 SPECIFICATIONS‹ 1.5.1 GENERATOR 1.7 FUEL CONSUMPTION 1.8 RECONFIGURING THE FUEL SYSTEM1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS DANGER1.9.1 GENERATOR 1.9 LOCATION1.8.2 12KW AND 15KW, 990CC ENGINES Figure 1.4 - Demand Regulator1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW Units 1.10 BATTERY INSTALLATION1.11 THE BATTERY Figure 1.5 - Battery Cable Connections2.3 ELECTRICAL CHECKS 2.2 CHECK TRANSFER SWITCH OPERATION2.1 BEFORE INITIAL START-UP 2.4 GENERATOR TESTS UNDER LOAD 2.5 CHECKING AUTOMATIC OPERATIONFigure 2.1 - Dual Fuel Regulators 2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLYFigure 2.2 - Placement of Regulator Figure 2.3 - Single Cylinder Engine Governor Adjustment 2.7 ENGINE GOVERNOR ADJUSTMENTFigure 2.4 - V-twin Engine Governor Adjustment Figure 2.5 - V-twin Full Load Speed Adjust Screw3.2 USING THE AUTO/OFF/MANUAL SWITCH FIGURE 2.8 VOLTAGE REGULATOR ADJUSTMENT3.1 BREAK-IN PROCEDURE Figure 2.6 - Voltage Adjustment Potentiometer3.4 SEQUENCE OF AUTOMATIC OPERATION 3.3 AUTOMATIC TRANSFER OPERATION3.5 MANUAL TRANSFER OPERATION ‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE‹ 3.7.2 HIGH TEMPERATURE SWITCH ‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE‹ 3.7.1 LOW OIL PRESSURE SWITCH Figure 3.2 - Manual Transfer Switch Operation4.1 FUSE Figure 3.3 - Low Oil Pressure and High Temperature Switches4.2 CHECKING THE ENGINE OIL LEVEL ‹ 3.7.3 OVERCRANK4.3 CHANGING THE ENGINE OIL 4.5 CHANGING THE ENGINE AIR CLEANER‹ 4.3.2 OIL CHANGE PROCEDURE 4.4 CHANGING THE OIL FILTERFigure 4.7 - 12 kW and 15 kW Engine Air Cleaner 4.7 BATTERY MAINTENANCEFigure 4.6 - 7 kW, Engine Air Cleaner Location Figure 4.8 - Setting the Spark Plug Gap4.9 COOLING SYSTEM 4.8 ADJUSTING VALVE CLEARANCEFigure 4.10 - Valve Clearance Adjustment ‹ 4.12.1 REMOVAL FROM SERVICE 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.2 RETURN TO SERVICE 4.10 ATTENTION AFTER SUBMERSION4.13 SERVICE SCHEDULE CAUSE 5.1 TROUBLESHOOTING GUIDEPROBLEM CORRECTIONSection 6 - Electrical Data 24 Generac Power Systems, IncENGINE WIRING CONNECTION CONTROL PANEL BOXCUSTOMER Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-B 26 Generac Power Systems, IncGenerac Power Systems, Inc 28 Generac Power Systems, Inc Section 6 - Electrical DataCONTROL PANEL BOX 224A 30 Generac Power Systems, Inc225A Electrical Schematic - 7 kW - Drawing No. 0D9014-C Section 7 - Exploded Views and Parts Lists 32 Generac Power Systems, IncPART NO. QTY. DESCRIPTION 34 Generac Power Systems, Inc PART NO. QTY. DESCRIPTION 35, 36, 40 36 Generac Power Systems, Inc27, 28 PART NO. QTY DESCRIPTION38 Generac Power Systems, Inc DESCRIPTION 40 Generac Power Systems, Inc 14 201.8 FT 1.25 FT42 Generac Power Systems, Inc 1.33 FT 2.6 FT3 FT 44 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists 46 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists 48 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists Section 8 - Mounting 50 Generac Power Systems, IncALL DIMENSIONS IN MILLIMETERS INCHES Guardian Air-cooled 7 kW, 12 Drawing No. 0D3739-BSection 9 - Notes PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGWARRANTY SCHEDULE GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANPREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING