Generac Power Systems 04758-2, 04759-2, 04760-2 Attention After Submersion, Corrosion Protection

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Figure 4.9 – Cooling Vent Locations

Section 4 — Maintenance

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Figure 4.9 – Cooling Vent Locations

The maximum ambient temperature for the

!generator is 48.9° C (104° F).

4.10 ATTENTION AFTER SUBMERSION

If the generator has been submerged in water, it MUST NOT be started and operated. Following any sub- mersion in water, have a Generac Authorized Dealer thor- oughly clean and dry the generator.

4.11 CORROSION PROTECTION

Periodically wash and wax the enclosure using automo- tive type products. Frequent washing is recommended in salt water/coastal areas. Spray engine linkages with a light oil such as WD-40.

4.12 OUT OF SERVICE PROCEDURE

6.Attach a tag to the engine indicating the viscosity and classification of the oil in the crankcase.

7.Remove the spark plug(s) and spray fogging agent into the spark plug(s) threaded openings. Reinstall and tighten the spark plug(s).

8.Remove the battery and store it in a cool, dry room on a wooden board. Never store the battery on any concrete or earthen floor.

9.Clean and wipe the entire generator.

‹4.12.2 RETURN TO SERVICE

To return the unit to service after storage, proceed as follows:

1.Set the generator’s main circuit breaker to its OFF (or open) position.

2.Verify that utility power is turned off and that the AUTO/OFF/MANUAL switch is set to OFF.

3.Check the tag on the engine for oil viscosity and classification. Verify that the correct recommended oil is used in the engine (see Section 4.3.1). If nec- essary, drain and refill with the proper oil.

4.Check the state of the battery. Fill all cells of unsealed batteries to the proper level with distilled water. DO NOT USE TAP WATER IN THE BATTERY. Recharge the battery to 100 percent state of charge, or, if defective, replace the battery. See “Specifications,” Section 1.5, for type and size.

5.Clean and wipe the entire generator.

6.Remove both fuses from the generator control panel.

7.Reconnect the battery. Observe battery polarity. Damage may occur if the battery is connected incor- rectly. Replace the fuses in the generator control panel.

‹4.12.1 REMOVAL FROM SERVICE

If the generator cannot be exercised every seven days, and it is to be out of service longer than 90 days, pre- pare the generator for storage as follows:

1.Start the engine and let it warm up.

2.Close the fuel shutoff valve in the fuel supply line and allow the unit to shut down.

3.Once the unit has shut down, it will signal a low oil fault.

4.Set the AUTO/OFF/MANUAL switch to OFF and turn off the utility power to the transfer switch. Remove both fuses from the generator control panel.

5.While the engine is still warm from running, drain the oil completely. Refill the crankcase with oil. See ”Engine Oil Recommendations,” Section 4.3.1.

8.Open the fuel shutoff valve.

9.Start the unit by moving the AUTO/OFF/MANUAL switch to MANUAL. Allow the unit to warm up thor- oughly.

10.Stop the unit and set the AUTO/OFF/MANUAL switch to AUTO. Set the generator’s main circuit breaker to its ON (or closed) position.

11.Turn on the utility power to the transfer switch.

12.The generator is now ready for service.

NOTE:

If the battery was dead or disconnected, the exercise timer must be reset.

Generac® Power Systems, Inc. 21

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Contents Installation and Owner’s Manual Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LP04760-2 13 kW NG, 15 kW LP This manual should remain with the unitINTRODUCTION ‹ CONTENTS‹ OPERATION AND MAINTENANCE ‹ HOW TO OBTAIN SERVICEIntroduction during operation. Exercise care near running generators GENERAL HAZARDSDespite the safe design of this generator Parts of the generator are rotating and/or hot‹ STANDARDS INDEX ELECTRICAL HAZARDSFIRE HAZARDS EXPLOSION HAZARDSDANGER 1.1 UNPACKING/INSPECTION1.2 PROTECTION SYSTEMS 1.3 SYSTEM SET LEDFigure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine 1.4 THE GENERATORFigure 1.1 - 7 kW, Single Cylinder GH-410 Engine ‹ 1.5.2 ENGINE 1.5 SPECIFICATIONS‹ 1.5.1 GENERATOR DANGER 1.8 RECONFIGURING THE FUEL SYSTEM1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.7 FUEL CONSUMPTIONFigure 1.4 - Demand Regulator 1.9 LOCATION1.8.2 12KW AND 15KW, 990CC ENGINES 1.9.1 GENERATORFigure 1.5 - Battery Cable Connections 1.10 BATTERY INSTALLATION1.11 THE BATTERY 1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW Units2.3 ELECTRICAL CHECKS 2.2 CHECK TRANSFER SWITCH OPERATION2.1 BEFORE INITIAL START-UP 2.5 CHECKING AUTOMATIC OPERATION 2.4 GENERATOR TESTS UNDER LOADFigure 2.1 - Dual Fuel Regulators 2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLYFigure 2.2 - Placement of Regulator Figure 2.5 - V-twin Full Load Speed Adjust Screw 2.7 ENGINE GOVERNOR ADJUSTMENTFigure 2.4 - V-twin Engine Governor Adjustment Figure 2.3 - Single Cylinder Engine Governor AdjustmentFigure 2.6 - Voltage Adjustment Potentiometer 2.8 VOLTAGE REGULATOR ADJUSTMENT3.1 BREAK-IN PROCEDURE 3.2 USING THE AUTO/OFF/MANUAL SWITCH FIGURE‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE 3.3 AUTOMATIC TRANSFER OPERATION3.5 MANUAL TRANSFER OPERATION 3.4 SEQUENCE OF AUTOMATIC OPERATIONFigure 3.2 - Manual Transfer Switch Operation ‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE‹ 3.7.1 LOW OIL PRESSURE SWITCH ‹ 3.7.2 HIGH TEMPERATURE SWITCH‹ 3.7.3 OVERCRANK Figure 3.3 - Low Oil Pressure and High Temperature Switches4.2 CHECKING THE ENGINE OIL LEVEL 4.1 FUSE4.4 CHANGING THE OIL FILTER 4.5 CHANGING THE ENGINE AIR CLEANER‹ 4.3.2 OIL CHANGE PROCEDURE 4.3 CHANGING THE ENGINE OILFigure 4.8 - Setting the Spark Plug Gap 4.7 BATTERY MAINTENANCEFigure 4.6 - 7 kW, Engine Air Cleaner Location Figure 4.7 - 12 kW and 15 kW Engine Air Cleaner4.9 COOLING SYSTEM 4.8 ADJUSTING VALVE CLEARANCEFigure 4.10 - Valve Clearance Adjustment 4.10 ATTENTION AFTER SUBMERSION 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.2 RETURN TO SERVICE ‹ 4.12.1 REMOVAL FROM SERVICE4.13 SERVICE SCHEDULE CORRECTION 5.1 TROUBLESHOOTING GUIDEPROBLEM CAUSESection 6 - Electrical Data 24 Generac Power Systems, IncENGINE WIRING CONNECTION CONTROL PANEL BOXCUSTOMER 26 Generac Power Systems, Inc Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-BSection 6 - Electrical Data Section 6 - Electrical Data 28 Generac Power Systems, IncCUSTOMER 224A 30 Generac Power Systems, Inc225A Electrical Schematic - 7 kW - Drawing No. 0D9014-C 32 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsPART NO. QTY. DESCRIPTION 34 Generac Power Systems, Inc PART NO. QTY. DESCRIPTION 35, 36, 40 36 Generac Power Systems, Inc27, 28 DESCRIPTION PART NO. QTY38 Generac Power Systems, Inc DESCRIPTION 14 20 40 Generac Power Systems, Inc1.25 FT 1.8 FT42 Generac Power Systems, Inc 1.33 FT 2.6 FT3 FT 44 Generac Power Systems, Inc DESCRIPTION 46 Generac Power Systems, Inc DESCRIPTION 48 Generac Power Systems, Inc DESCRIPTION Guardian Air-cooled 7 kW, 12 Drawing No. 0D3739-B 50 Generac Power Systems, IncALL DIMENSIONS IN MILLIMETERS INCHES Section 8 - MountingSection 9 - Notes CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANPREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS WARRANTY SCHEDULE