Generac Power Systems 04758-2, 04759-2, 04760-2 owner manual Automatic Transfer Operation, Danger

Page 17
3.3AUTOMATIC TRANSFER

Section 3 — Operation

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

3.3AUTOMATIC TRANSFER

OPERATION

To select automatic operation, do the following:

1.Make sure the transfer switch main contacts are set to their “Utility” position, i.e., loads connected to the utility power source (Figure 3.2).

2.Be sure that normal utility power source voltage is available to transfer switch terminal lugs N1 and N2.

3.Set the generator’s AUTO/OFF/MANUAL switch to AUTO.

4.Set the generator’s main circuit breaker to its ON (or closed) position.

With the preceding steps complete, the generator will start automatically when utility source voltage drops below a preset level. After the unit starts, loads are transferred to the standby power source. Refer to Section 3.4, “Sequence of Automatic Operation.”

3.4SEQUENCE OF AUTOMATIC OPERATION

D.Utility Voltage Pickup Sensor

This sensor monitors utility power supply volt- age. When that voltage is restored to above 70 percent of the nominal source voltage, a retrans- fer time delay starts timing.

E.Retransfer Time Delay

This timer runs for about 15 seconds.

At end of a 15-second delay, circuit board action de-energizes the transfer relay in the transfer switch.

Retransfer to utility power source then occurs.

F.Engine Cool-down Timer

When the load is transferred back to utility power source, the engine cool-down timer starts timing.

The timer will run for about one minute, and the generator will then shut down.

3.5MANUAL TRANSFER OPERATION

‹3.5.1 TRANSFER TO GENERATOR POWER SOURCE

The generator’s control panel houses a control logic circuit board. This board constantly monitors utility power source voltage. Should that voltage drop below a preset level, circuit board action will signal the engine to crank and start. After the engine starts, the circuit board signals the transfer switch to activate and connect load circuits to the standby power sup- ply (load terminal lugs T1/T2 connect to terminal lugs E1/E2).

Upon restoration of utility source voltage above a pre- set level, generator circuit board action signals the transfer switch to transfer loads back to that power supply. After retransfer, the engine is signalled to shut down.

The actual sequence of operation is controlled by sensors and timers on a control logic circuit board, as follows:

A.Utility Voltage Dropout Sensor

This sensor monitors utility source voltage.

If utility source voltage drops below about 70 per- cent of the nominal supply voltage, the sensor energizes a 15-second timer.

Once the timer has expired, the engine will crank and start.

B.Engine Warm-up Time Delay

This mechanism lets the engine warm up for about 10 seconds before the load is transferred to a standby source.

C.Standby Voltage Sensor

To start the generator and activate the transfer switch manually, proceed as follows:

1.Set the generator’s main circuit breaker to its OFF (or open) position.

2.Set the generator’s AUTO/OFF/MANUAL switch to OFF.

3.Turn OFF the utility power supply to the transfer switch using the means provided (such as a utility main line circuit breaker).

3.4SEQUENCE OF AUTOMATIC OPERATION3.5MANUAL TRANSFER OPERATION DANGER

Do not attempt to activate the transfer switch manually until all power voltage supplies to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possibly fatal electrical shock.

4.Use the manual transfer handle inside the trans- fer switch to move the main contacts to their “Standby” position, i.e., loads connected to the standby power source (Figure 3.2).

5.To crank and start the engine, set the AUTO/OFF/ MANUAL switch to MANUAL.

6.Let the engine stabilize and warm up for a few minutes.

7.Set the generator’s main circuit breaker to its ON (or closed) position. The standby power source now powers the loads.

This sensor monitors generator AC output volt- age. When the voltage has reached 50 percent of the nominal rated voltage, transfer to standby can occur.

Generac® Power Systems, Inc. 15

Image 17
Contents 04760-2 13 kW NG, 15 kW LP Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LPThis manual should remain with the unit Installation and Owner’s Manual‹ OPERATION AND MAINTENANCE ‹ CONTENTS‹ HOW TO OBTAIN SERVICE INTRODUCTIONIntroduction Despite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running generatorsFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS ‹ STANDARDS INDEX1.2 PROTECTION SYSTEMS 1.1 UNPACKING/INSPECTION1.3 SYSTEM SET LED DANGERFigure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine 1.4 THE GENERATORFigure 1.1 - 7 kW, Single Cylinder GH-410 Engine ‹ 1.5.2 ENGINE 1.5 SPECIFICATIONS‹ 1.5.1 GENERATOR 1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.8 RECONFIGURING THE FUEL SYSTEM1.7 FUEL CONSUMPTION DANGER1.8.2 12KW AND 15KW, 990CC ENGINES 1.9 LOCATION1.9.1 GENERATOR Figure 1.4 - Demand Regulator1.11 THE BATTERY 1.10 BATTERY INSTALLATION1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW Units Figure 1.5 - Battery Cable Connections2.3 ELECTRICAL CHECKS 2.2 CHECK TRANSFER SWITCH OPERATION2.1 BEFORE INITIAL START-UP 2.5 CHECKING AUTOMATIC OPERATION 2.4 GENERATOR TESTS UNDER LOADFigure 2.1 - Dual Fuel Regulators 2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLYFigure 2.2 - Placement of Regulator Figure 2.4 - V-twin Engine Governor Adjustment 2.7 ENGINE GOVERNOR ADJUSTMENTFigure 2.3 - Single Cylinder Engine Governor Adjustment Figure 2.5 - V-twin Full Load Speed Adjust Screw3.1 BREAK-IN PROCEDURE 2.8 VOLTAGE REGULATOR ADJUSTMENT3.2 USING THE AUTO/OFF/MANUAL SWITCH FIGURE Figure 2.6 - Voltage Adjustment Potentiometer3.5 MANUAL TRANSFER OPERATION 3.3 AUTOMATIC TRANSFER OPERATION3.4 SEQUENCE OF AUTOMATIC OPERATION ‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE‹ 3.7.1 LOW OIL PRESSURE SWITCH ‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE‹ 3.7.2 HIGH TEMPERATURE SWITCH Figure 3.2 - Manual Transfer Switch Operation4.2 CHECKING THE ENGINE OIL LEVEL Figure 3.3 - Low Oil Pressure and High Temperature Switches4.1 FUSE ‹ 3.7.3 OVERCRANK‹ 4.3.2 OIL CHANGE PROCEDURE 4.5 CHANGING THE ENGINE AIR CLEANER4.3 CHANGING THE ENGINE OIL 4.4 CHANGING THE OIL FILTERFigure 4.6 - 7 kW, Engine Air Cleaner Location 4.7 BATTERY MAINTENANCEFigure 4.7 - 12 kW and 15 kW Engine Air Cleaner Figure 4.8 - Setting the Spark Plug Gap4.9 COOLING SYSTEM 4.8 ADJUSTING VALVE CLEARANCEFigure 4.10 - Valve Clearance Adjustment ‹ 4.12.2 RETURN TO SERVICE 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.1 REMOVAL FROM SERVICE 4.10 ATTENTION AFTER SUBMERSION4.13 SERVICE SCHEDULE PROBLEM 5.1 TROUBLESHOOTING GUIDECAUSE CORRECTIONSection 6 - Electrical Data 24 Generac Power Systems, IncENGINE WIRING CONNECTION CONTROL PANEL BOXCUSTOMER 26 Generac Power Systems, Inc Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-BSection 6 - Electrical Data Section 6 - Electrical Data 28 Generac Power Systems, IncSection 6 - Electrical Data 224A 30 Generac Power Systems, Inc225A Electrical Schematic - 7 kW - Drawing No. 0D9014-C 32 Generac Power Systems, Inc Section 7 - Exploded Views and Parts ListsPART NO. QTY. DESCRIPTION 34 Generac Power Systems, Inc PART NO. QTY. DESCRIPTION 35, 36, 40 36 Generac Power Systems, Inc27, 28 DESCRIPTION PART NO. QTY38 Generac Power Systems, Inc DESCRIPTION 14 20 40 Generac Power Systems, Inc1.25 FT 1.8 FT42 Generac Power Systems, Inc 1.33 FT 2.6 FT3 FT 44 Generac Power Systems, Inc DESCRIPTION 46 Generac Power Systems, Inc DESCRIPTION 48 Generac Power Systems, Inc DESCRIPTION ALL DIMENSIONS IN MILLIMETERS INCHES 50 Generac Power Systems, IncSection 8 - Mounting Guardian Air-cooled 7 kW, 12 Drawing No. 0D3739-BSection 9 - Notes MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYPREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANWARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING