Generac Power Systems 04389-3, 04456-3, 04390-3 owner manual Automatic Transfer Operation

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Section 3 — Operation

Air-cooled 7 kW, 12 kW and 15 kW Generators

‹3.2.2 “OFF” POSITION

This switch position shuts down the engine. This position also prevents automatic operation.

Figure 3.1 – Generator Control Panel

‹3.3.1 12 VDC ACCESSORY OUTLET

Your generator is equipped with a 12 VDC accessory outlet in the Generator Control Panel. (Figure 3.1) With the generator running or in standby mode, this outlet may be used to temporarily power low power accessories such as a work light, cell phone, radio or any other automotive style accessory. This outlet is

OUTLET FUSE

 

EXTERNAL

 

GFCI

 

 

7.5A

 

CIRCUIT

MAN.

BREAKER

AUTO OFF

 

 

 

12 VDC

SYST

 

 

SET

 

 

EXERCISE

ACCESSORY

TIME

OUTLET 7.5A MAX

SYSTEM SET

LOW OIL

HIGH TEMP.

OVER SPEED

OVER CRANK

F L A S H I

 

N L E D =

N O

 

S E N S E

4 F L S H

R E

L E D S =

E X E R

R N O T S E T

capable of delivering a MAXIMUM of 7.5 Amps. If the accessory to be used through this circuit demands too much power, the fuse that protects this circuit will melt open and the circuit will not be functional.

This 12 VDC outlet draws power from the gen-

erator's starting battery and extended use of

this outlet may drain the battery and the

engine may not start. This outlet should NOT be

‹3.2.3 “MANUAL” POSITION

Set the switch to MANUAL to crank and start the engine. Transfer to standby power will not occur unless there is a utility failure.

With the switch set to AUTO, the engine may crank and start at any time without warning. Such automatic starting normally occurs when utility power source voltage drops below a pre- set level or during the normal exercise cycle. To prevent possible injury that might be caused by such sudden starts, always set the switch to OFF and remove the fuses before working on or around the generator or transfer switch. Then, place a “DO NOT OPERATE” tag on the genera- tor panel and on the transfer switch.

3.3AUTOMATIC TRANSFER

OPERATION

To select automatic operation, do the following:

1.Make sure the transfer switch main contacts are set to their UTILITY position, i.e., loads con- nected to the utility power source (Figure 3.2).

2.Be sure that normal UTILITY power source volt- age is available to transfer switch terminal lugs N1 and N2.

3.Set the generator’s AUTO/OFF/MANUAL switch to AUTO.

4.Set the generator’s main circuit breaker to its ON (or closed) position.

With the preceding steps complete, the generator will start automatically when utility source voltage drops below a preset level. After the unit starts, loads are transferred to the standby power source. Refer to Section 3.4, “Sequence of Automatic Operation.”

used for battery charging.

‹ 3.3.2 120 VAC GFCI OUTLET

Your generator is equipped with an external, 15 amp, 120 volt, GFCI convenience outlet that is located in the right rear of the generator enclosure. (Figures

1.1and 1.2) When the generator is running, in the absence of utility power, this outlet may be used to power items outside your home such as lights or power tools. This outlet may also be used when utility power is present by running the generator in manual mode. This oultlet does not provide power if the generator is not running. This outlet is protected by a 15-amp circuit breaker located in the generator control panel. (Figure 3.1).

3.4SEQUENCE OF AUTOMATIC

OPERATION

The generator’s control panel houses a control logic circuit board. This board constantly monitors util- ity power source voltage. Should that voltage drop below a preset level, circuit board action will signal the engine to crank and start. After the engine starts, the circuit board signals the transfer switch to acti- vate and connect load circuits to the standby power supply (load terminal lugs T1/T2 connect to terminal lugs E1/E2).

Upon restoration of utility source voltage above a preset level, generator circuit board action signals the transfer switch to transfer loads back to that power supply. After retransfer, the engine is signalled to shut down.

The actual sequence of operation is controlled by sensors and timers on a control logic circuit board, as follows:

A.Utility Voltage Dropout Sensor

• This sensor monitors utility source voltage.

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Contents US Listed Authorized Dealer Location IntroductionMaintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front Cover Warning  ‹ Standards Index  Electrical Hazards Breaker for Bedrooms UNPACKING/INSPECTIONProtection Systems Gfci Generator‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator System SET LED Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel Consumption‹ 1.10.1 Generator Location‹ 1.9.2 12KW and 15KW, V-TWIN Engines Battery Battery Installation‹ 1.10.2 Transfer Switch 10.2.1 7 kW, 12 kW and 15 kW UnitsElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Checking Automatic Operation Generator Tests Under LoadAdjustment Screw Adjusting the Regulator Natural GAS only‹ 2.7.1 7 KW Units Engine Governor Adjustment‹ 2.7.2 12 KW and 15 KW Units ‹ 3.2.1 Auto Position Voltage Regulator AdjustmentBREAK-IN Procedure Automatic Transfer Operation ‹ 3.3.1 12 VDC Accessory OutletSequence of Automatic Operation ‹ 3.2.2 OFF PositionManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.2 High Temperature Switch Setting the Exercise Timer‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.3 Overcrank‹ 3.7.4 Overspeed FusesChecking the Engine OIL Level Changing the Engine OIL ‹ 4.3.2 OIL Change ProcedureChanging the OIL Filter ‹ 4.3.1 Engine OIL RecommendationsSpark Plugs Battery MaintenanceCooling System Valve Clearance‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionBe performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideAir-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Electrical Data Customer Connection Battery 1VA Engine Wiring Control Panel BOX Electronic Voltage Regulator Utility Electrical Data Electrical Data Electrical Data Electrical Data ATS N1A N2A Exploded Views and Parts Lists Part NO. QTY. Description Exploded Views and Parts Lists Part NO. QTY Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists COVER, 12 Circuit GTS Load Center 1310 Sleeve 124 125 139 136 135 123 120 137 143 133 134 132 KNOB, AIR Cleaner Exploded Views and Parts Lists QTY 32 31 Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome 7KW Mounting Dimensions PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule

04389-3, 04456-3, 04390-3 specifications

Generac Power Systems has established itself as a leading name in power generation equipment, and models 04389-3, 04456-3, and 04390-3 exemplify the company’s commitment to reliability and technology. These models are particularly popular among homeowners and businesses that need dependable backup power solutions.

The Generac 04389-3 is a 22 kW standby generator designed to provide seamless power during outages. It boasts a powerful 999cc engine that can handle heavy loads, making it suitable for larger homes or commercial settings. The generator features Generac’s patented True Power Technology, which ensures clean and stable power delivery, making it safe for sensitive electronics. It also comes equipped with an innovative shutdown system that prevents damage during low oil conditions and features a five-year limited warranty for added peace of mind.

Similarly, the 04456-3 model also serves as a robust standby generator, offering 24 kW of power output. This model highlights an advanced alternator that provides a reliable source of energy for running essential appliances like refrigerators, air conditioners, and heating systems. The 04456-3 includes an automatic exercise mode, allowing it to run tests periodically to ensure it’s always ready to operate when needed. Additionally, it utilizes a user-friendly digital controller that simplifies monitoring and operational management.

The Generac 04390-3 model offers a slightly lower output at 20 kW but retains high efficiency and reliability. Like its counterparts, it features an innovative design that operates quietly while delivering consistent power. This model is particularly aimed at residential users who require dependable backup solutions without the noise commonly associated with generators. It incorporates Generac’s Smart Management modules, enabling users to manage power loads effectively and avoid overloading the system.

All three models benefit from Generac’s Mobile Link technology, which enables remote monitoring via mobile devices. This feature allows users to check the status of their generators, including maintenance alerts and operational history, providing a convenient way to manage energy needs. In summary, Generac models 04389-3, 04456-3, and 04390-3 offer cutting-edge features, dependable technology, and robust capabilities, making them an ideal choice for anyone seeking reliable backup power solutions.