Generac Power Systems 04389-3, 04456-3, 04390-3 owner manual Part NO. QTY Description

Page 47

 

 

 

 

Section 8 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air-cooled 7 kW, 12 kW and 15 kW Generators

 

 

 

 

 

 

 

 

Control Panel – Drawing No. 0E9162-J

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ITEM

PART NO. QTY.

DESCRIPTION

 

ITEM

PART NO. QTY.

DESCRIPTION

 

1

0E7886A

1

CIRCUIT BREAKER 30A X 2P 240V (7KW)

27

074908

4

SCREW TAPTITE, M5-0.8 x 10 BP

 

 

0E7886E

1

CIRCUIT BREAKER 50A X 2P 240V

28

049226

6

WASHER LOCK M5

 

 

 

 

(12KW)

29

082025

6

NUT HEX LOCK M5-0.8 NYLON INSERT

 

 

0E7886J

1

CIRCUIT BREAKER 65A X 2P 240V

30

0C3910

1

TRANSFORMER

 

 

 

 

(13/15KW)

31

022507

2

SCREW HHC 1/4"-20 x 1/2"

2

0A1801

1

ASSEMBLY, BATTERY CHARGER ENGINE

32

0A9611

1

FUSE 7.55A X AGC5

3

083049

1

ASSEMBLY, POTTED REGULATOR

33

046689

1

BLOCK TERMINAL STRIP 20A 4 X 6 X

4

0C2174

1

RELAY, 12V 25A SPST

 

 

 

 

1100V

5

075210A

1

BLOCK 1 POSITION

34

063617

1

RELAY PANEL 12VDC DPDT 10A 240VAC

6

0D3062

4

HEX STAND-OFF #6-32 x 3/8"

35

075475

2

SCREW PPHM M4-0.7 x 10mm

7

0D8615

1

ASSEMBLY, HOME STANDBY

36

043180

2

WASHER FLAT M4

 

 

 

 

CONTROLLER

37

0E8812

1

COVER, CONTROL PANEL COMPONENT

 

 

0D8615A

1

ASSEMBLY, HOME STANDBY

 

 

0E8895

1

COVER, CONTROL PANEL COMPONENT

 

 

 

 

CONTROLLER (7KW)

 

 

 

 

(7KW)

8

032300

2

HOLDER, FUSE

38

092036

8

SCREW PPHMS/LW #6-32 x 1/4"

9

022676

1

FUSE, 15AMP X AGC15

39

045770

2

SCREW HHC M5-0.8 x10mm

10

0E4494

1

SWITCH, ROCKER DPDT ON-OFF-ON

40

0E7866

1

COVER, CONTROL PANEL

11

0E7890

1

CIRCUIT BREAKER MOUNTING

 

 

0E7867

1

COVER, CONTROL PANEL (7KW)

 

 

 

 

BRACKET

41

0D3700

8

NUT FLANGE M6-1.0 NYLOK

12

023484E

1

SNAP BUSHING

42

0912970069

1

ASSEMBLY, ROOF/DOOR GROUND WIRE

13

075476

4

SCREW PPHM M4-0.7 x 16mm

43

0E2874

1

SCREW HHTR 1/4"-20 X 3/4"

15

0E6480

6

NUT HEX LOCK M4-0.7 NYLON INSERT

44

0A1658

2

WASHER LOCK SPECIAL 1/4"

17

0C1085

6

SCREW PPHM M3-0.5 x 8mm

45

022473

3

WASHER FLAT 1/4"-M6

 

 

0C1085

4

SCREW PPHM M3-0.5 x 8mm (7KW)

46

038750

1

SCREW HHC M6-1.0 x 30mm

19

054502

1

CIRCUIT BREAKER 3 X 1 ETA 46-500-P

47

022097

3

WASHER LOCK M6-1/4"

 

 

053623

1

CIRCUIT BREAKER 2.5 X 1 ETA 46-500-P

48

049813

1

NUT HEX M6-1.0

 

 

 

 

(7KW)

49

031879

6

WASHER FLAT #4

20

0E7870

1

CONTROL, PANEL BOTTOM

 

 

031879

4

WASHER FLAT #4 (7KW)

 

 

0E7871

1

CONTROL, PANEL BOTTOM (7KW)

50

023897

2

WASHER FLAT #10

21

075235

4

SCREW HHC M5-0.8 x 30mm

51

0E9056

1

SOCKET, 12VDC ACCESSORY

22

0D5240

1

SWITCH, SPST (ON)-ON N/O

52

0E5840

1

CIRCUIT BREAKER 15A PUSH / PULL

23

0D9784

6

NUT HEX LOCK M3-0.5 NYLON INSERT

 

 

 

 

MAIN RESET

 

 

0D9784

4

NUT HEX LOCK M3-0.5 NYLON INSERT

53

036903

6

SCREW PPHM #6-32 X 5/8"

 

 

 

 

(7KW)

54

0E7833

1

PLATE, WEATHERPROOF GFCI

24

0D8502

1

NEUTRAL CONNECTOR

55

0E4261

1

OUTLET, 15A GFCI DUPLEX

26

0E8956

1

HARNESS, CONTROL PANEL (NOT

56

022985

4

WASHER FLAT #6

 

 

 

 

SHOWN)

57

082625

4

NUT LOCK HEX #6-32 NYL INSERT

 

 

0E8957

1

HARNESS, CONTROL PANEL WIRE (NOT

58

0E9171

1

GASKET, WEATHERPROOF GFCI

 

 

 

 

SHOWN) (7KW)

59

0F4793

2

SCREW PPHM M3-0.5 x 10mm

45

Image 47
Contents US Listed Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance Troubleshooting Warning  ‹ Standards Index  Electrical Hazards Breaker for Bedrooms UNPACKING/INSPECTIONProtection Systems Gfci Generator‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator Fuel Consumption Reconfiguring the Fuel SystemSystem SET LED Fuel Requirements Recommendations‹ 1.10.1 Generator Location‹ 1.9.2 12KW and 15KW, V-TWIN Engines 10.2.1 7 kW, 12 kW and 15 kW Units Battery InstallationBattery ‹ 1.10.2 Transfer SwitchElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Checking Automatic Operation Generator Tests Under LoadAdjustment Screw Adjusting the Regulator Natural GAS only‹ 2.7.1 7 KW Units Engine Governor Adjustment‹ 2.7.2 12 KW and 15 KW Units ‹ 3.2.1 Auto Position Voltage Regulator AdjustmentBREAK-IN Procedure ‹ 3.2.2 OFF Position ‹ 3.3.1 12 VDC Accessory OutletAutomatic Transfer Operation Sequence of Automatic OperationManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.3 Overcrank Setting the Exercise Timer‹ 3.7.2 High Temperature Switch ‹ 3.7.1 LOW OIL Pressure Switch‹ 3.7.4 Overspeed FusesChecking the Engine OIL Level ‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL Changing the OIL FilterSpark Plugs Battery MaintenanceCooling System Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.1 Removal from Service ‹ 4.12.2 Return to ServiceBe performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideAir-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Electrical Data Customer Connection Battery 1VA Engine Wiring Control Panel BOX Electronic Voltage Regulator Utility Electrical Data Electrical Data Electrical Data Electrical Data ATS N1A N2A Exploded Views and Parts Lists Part NO. QTY. Description Exploded Views and Parts Lists Part NO. QTY Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists COVER, 12 Circuit GTS Load Center 1310 Sleeve 124 125 139 136 135 123 120 137 143 133 134 132 KNOB, AIR Cleaner Exploded Views and Parts Lists QTY 32 31 Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome 7KW Mounting Dimensions PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule

04389-3, 04456-3, 04390-3 specifications

Generac Power Systems has established itself as a leading name in power generation equipment, and models 04389-3, 04456-3, and 04390-3 exemplify the company’s commitment to reliability and technology. These models are particularly popular among homeowners and businesses that need dependable backup power solutions.

The Generac 04389-3 is a 22 kW standby generator designed to provide seamless power during outages. It boasts a powerful 999cc engine that can handle heavy loads, making it suitable for larger homes or commercial settings. The generator features Generac’s patented True Power Technology, which ensures clean and stable power delivery, making it safe for sensitive electronics. It also comes equipped with an innovative shutdown system that prevents damage during low oil conditions and features a five-year limited warranty for added peace of mind.

Similarly, the 04456-3 model also serves as a robust standby generator, offering 24 kW of power output. This model highlights an advanced alternator that provides a reliable source of energy for running essential appliances like refrigerators, air conditioners, and heating systems. The 04456-3 includes an automatic exercise mode, allowing it to run tests periodically to ensure it’s always ready to operate when needed. Additionally, it utilizes a user-friendly digital controller that simplifies monitoring and operational management.

The Generac 04390-3 model offers a slightly lower output at 20 kW but retains high efficiency and reliability. Like its counterparts, it features an innovative design that operates quietly while delivering consistent power. This model is particularly aimed at residential users who require dependable backup solutions without the noise commonly associated with generators. It incorporates Generac’s Smart Management modules, enabling users to manage power loads effectively and avoid overloading the system.

All three models benefit from Generac’s Mobile Link technology, which enables remote monitoring via mobile devices. This feature allows users to check the status of their generators, including maintenance alerts and operational history, providing a convenient way to manage energy needs. In summary, Generac models 04389-3, 04456-3, and 04390-3 offer cutting-edge features, dependable technology, and robust capabilities, making them an ideal choice for anyone seeking reliable backup power solutions.