Generac Power Systems 04389-3, 04456-3, 04390-3 owner manual Qty

Page 57

 

 

 

 

Section 8 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air-cooled 7 kW, 12 kW and 15 kW Generators

 

 

 

 

 

 

 

7 kW Generator – Drawing No. 0D3504-E

 

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

 

 

 

 

 

1

0C6934

1

ADAPTOR, ENGINE

 

 

 

2

0C9935H

1

STATOR

 

 

 

3

0C9934H

1

ROTOR

 

 

 

4

0C6043A

1

CARRIER, REAR BEARING

 

 

 

5

0C8096

1

FAN, 8" CURVED BLADE

 

 

 

6

0C9593

1

MUFFLER

 

 

 

7

0D3220

1

TAIL PIPE, MUFFLER

 

 

 

8

0C8860

1

PANEL, MUFFLER BASE

 

 

 

9

031971

1

BEARING #6205-2RS-C3

 

 

 

10

0C3168

3

5/16 SPECIAL L/WASH

 

 

 

11

056147

1

BOLT ROTOR HHCS 5/16"-24 X 13-1/2" G5

 

 

 

12

0D1847

4

BOLT STATOR HHCS M8-1.25 x 305mm

 

 

 

13

0C7038C

1

BRACKET, ALTERNATOR MOUNTING

 

 

 

14

0D1647

1

DUCT, ALTERNATOR AIR

 

 

 

15

0D2558

1

GASKET, ALTERNATOR AIR DUCT

 

 

 

16

0C7038B

1

BRACKET, ENGINE MOUNTING

 

 

 

17

0C7758

4

RUBBER MOUNT

 

 

 

18

0388050AE0

1

CABLE, #6 40" BLACK BATTERY

 

 

 

19

0C2417A

1

EARTH STRAP 3/8X 3/8

 

 

 

20

082121C

1

CLIP-J VINYL COAT .625 ID

 

 

 

21

066386

1

ASSEMBLY BRUSH HOLDER

 

 

 

22

029451

1.8 FT

TAPE ELEC UL FOAM 1/8 X 1/2

 

 

 

23

049451

1

WASHER FLAT .406ID X 1.62OD

 

 

 

24

022237

4

WASHER LOCK 3/8

 

 

 

25

022511

4

BOLT HHC 3/8-16 X 1-1/4 G5

 

 

 

26

022131

4

WASHER FLAT 3/8 ZINC

 

 

 

27

039287

4

SCREW HHC M8-1.25 X 45 G8.8

 

 

 

28

022145

12

WASHER FLAT 5/16 ZINC

 

 

 

29

049820

4

NUT LOCK HEX M8-1.25 NYL INSRT

 

 

 

30

090388

3

SCREW TAP M6-1.0X12 BP

 

 

 

31

022129

13

WASHER LOCK M8-5/16

 

 

 

32

022259

8

NUT HEX 5/16-18 STEEL

 

 

 

33

059637

2

SCREW TAPTITE 3/8-16X 3/4" BP

 

 

 

34

048031K

3

BAND, HOSE CLAMP 35.05 DIA.

 

 

 

35

0C9592

1

BELLOWS

 

 

 

36

048031M

2

HOSE CLAMP 3/4"

 

 

 

37

040976

2

SCREW SHC M8-1.25 X 20 G12.9

 

 

 

38

0C2824

1

SCREW TAPR #10-32 X 9/16

 

 

 

39

025145

1

U-BOLT 5/16"-18 X 1.25" W/ SADDLE

 

 

 

40

090239

1

GASKET, EXHAUST

 

 

 

41

0C6989

1

STINGER, ENGINE AIR IN

 

 

 

42

0D1214

1

BASE, AIR CLEANER

 

 

 

43

0C8127

1

ELEMENT, AIR CLEANER

 

 

 

44

0C3024

1

COVER, AIR CLEANER NG/LP

 

 

 

45

0D2273

1

TUBE, 1.25"O.D. x 20Ga. x 12.125" LONG

 

 

 

46

055934N

1

CLAMP VINYL 1.31 X .281 Z

 

 

 

47

0F7065

1.25 FT

HOSE LP 1/2" I.D.

 

 

 

48

0C5136A

2

KNOB, AIR CLEANER

 

 

 

49

074906

4

SCREW TAPTITE M6-1 X 20 BP

 

 

 

50

022473

4

WASHER FLAT 1/4 ZINC

 

 

 

51

0D4662

6

SCREW HHTT M8-1.2 X 20 BP

 

 

 

52

0C8290

1

GASKET, PANEL

 

 

 

53

066849

2

SCREW HHTT M5-0.8 X 16

 

 

 

55

Image 57
Contents US Listed Authorized Dealer Location IntroductionMaintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front Cover Warning  ‹ Standards Index  Electrical Hazards UNPACKING/INSPECTION Protection SystemsBreaker for Bedrooms Gfci GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine System SET LED Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel ConsumptionLocation ‹ 1.9.2 12KW and 15KW, V-TWIN Engines‹ 1.10.1 Generator Battery Battery Installation‹ 1.10.2 Transfer Switch 10.2.1 7 kW, 12 kW and 15 kW UnitsCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Checking Automatic Operation Generator Tests Under LoadAdjustment Screw Adjusting the Regulator Natural GAS onlyEngine Governor Adjustment ‹ 2.7.2 12 KW and 15 KW Units‹ 2.7.1 7 KW Units Voltage Regulator Adjustment BREAK-IN Procedure‹ 3.2.1 Auto Position Automatic Transfer Operation ‹ 3.3.1 12 VDC Accessory OutletSequence of Automatic Operation ‹ 3.2.2 OFF PositionManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.2 High Temperature Switch Setting the Exercise Timer‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.3 OvercrankFuses Checking the Engine OIL Level‹ 3.7.4 Overspeed Changing the Engine OIL ‹ 4.3.2 OIL Change ProcedureChanging the OIL Filter ‹ 4.3.1 Engine OIL RecommendationsSpark Plugs Battery MaintenanceCooling System Valve Clearance‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionBe performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideAir-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Electrical Data Customer Connection Battery 1VA Engine Wiring Control Panel BOX Electronic Voltage Regulator Utility Electrical Data Electrical Data Electrical Data Electrical Data ATS N1A N2A Exploded Views and Parts Lists Part NO. QTY. Description Exploded Views and Parts Lists Part NO. QTY Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists COVER, 12 Circuit GTS Load Center 1310 Sleeve 124 125 139 136 135 123 120 137 143 133 134 132 KNOB, AIR Cleaner Exploded Views and Parts Lists QTY 32 31 Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome 7KW Mounting Dimensions Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule

04389-3, 04456-3, 04390-3 specifications

Generac Power Systems has established itself as a leading name in power generation equipment, and models 04389-3, 04456-3, and 04390-3 exemplify the company’s commitment to reliability and technology. These models are particularly popular among homeowners and businesses that need dependable backup power solutions.

The Generac 04389-3 is a 22 kW standby generator designed to provide seamless power during outages. It boasts a powerful 999cc engine that can handle heavy loads, making it suitable for larger homes or commercial settings. The generator features Generac’s patented True Power Technology, which ensures clean and stable power delivery, making it safe for sensitive electronics. It also comes equipped with an innovative shutdown system that prevents damage during low oil conditions and features a five-year limited warranty for added peace of mind.

Similarly, the 04456-3 model also serves as a robust standby generator, offering 24 kW of power output. This model highlights an advanced alternator that provides a reliable source of energy for running essential appliances like refrigerators, air conditioners, and heating systems. The 04456-3 includes an automatic exercise mode, allowing it to run tests periodically to ensure it’s always ready to operate when needed. Additionally, it utilizes a user-friendly digital controller that simplifies monitoring and operational management.

The Generac 04390-3 model offers a slightly lower output at 20 kW but retains high efficiency and reliability. Like its counterparts, it features an innovative design that operates quietly while delivering consistent power. This model is particularly aimed at residential users who require dependable backup solutions without the noise commonly associated with generators. It incorporates Generac’s Smart Management modules, enabling users to manage power loads effectively and avoid overloading the system.

All three models benefit from Generac’s Mobile Link technology, which enables remote monitoring via mobile devices. This feature allows users to check the status of their generators, including maintenance alerts and operational history, providing a convenient way to manage energy needs. In summary, Generac models 04389-3, 04456-3, and 04390-3 offer cutting-edge features, dependable technology, and robust capabilities, making them an ideal choice for anyone seeking reliable backup power solutions.