Generac Power Systems 04389-3, 04456-3, 04390-3 Adjusting the Regulator Natural GAS only

Page 14

Section 2 — Post Installation Start-up and Adjustments

Air-cooled 7 kW, 12 kW and 15 kW Generators

5.Turn ON the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

6.Set the AUTO/OFF/MANUAL switch to AUTO. The system is now ready for automatic operation.

7.Turn OFF the utility power supply to the transfer switch.

With the AUTO/OFF/MANUAL switch at AUTO, the engine should crank and start when the utility source power is turned OFF. After starting, the transfer switch should connect load circuits to the standby side. Let the system go through its entire automatic sequence of operation.

With the generator running and loads powered by generator AC output, turn ON the utility power supply to the transfer switch. The following should occur:

After about 13 seconds, the switch should transfer loads back to the utility power source.

About one minute after retransfer, the engine should shut down.

2.6ADJUSTING THE REGULATOR

(NATURAL GAS ONLY)

Although the generator has been factory set to pro- vide maximum power, it may be necessary in some areas to adjust this setting. Because natural gas has different BTU or power content across the country the engine may not perform as designed.

If experiencing engine problems at high or full load conditions follow these steps. It will require a fre- quency meter to perform this procedure.

1.

Turn off utility power to the main distribution

 

 

panel in the house. This can be done by switching

 

 

the service main breaker to the off or open posi-

 

 

tion.

 

 

 

2.

Allow the generator to start. Before loading the

 

 

generator, confirm that the No Load Frequency,

 

 

with the roof open and door off, is set to 63-63.5

 

 

Hz. Transfer load to emergency circuits.

3.

Turn on appliances, lights, pumps, etc., that are

 

 

on the emergency circuits in an attempt to fully

 

 

load the generator. Be cautious not to overload

 

 

the generator. Use the following chart as a guide:

 

 

 

 

 

 

 

Unit

120 Volts

240 Volts

 

 

 

7 kW

50.0 amps

25.0 amps

 

 

 

12 kW

100.0 amps

50.0 amps

 

 

 

13 kW

108.3 amps

54.1 amps

 

 

 

 

4.

When 3/4 load has been achieved. Connect a fre-

 

 

quency meter to the output lugs of the generator’s

 

 

main line circuit breaker.

 

 

5.The fuel regulator is fitted with one (7 kW), or two (12 & 15 kW) adjustment screws. While watch- ing the frequency meter, slowly turn the adjust- ment screws clockwise or counterclockwise one at a time until the highest frequency is read on the meter. Only limited adjustment is available because of the set pin. Under no circumstances should any of the pins be removed (Figures 2.1 and 2.2).

Figure 2.1 — Dual Fuel Regulators

V-twin

410

Adjustment

Adjustment

Set

Screw

Screw

(One Side

Pin

(Both Sides)

Only)

 

 

 

Set Pin

(Both Sides)

6.When the highest frequency is reached maximum power has been set. From this point turn both adjustment screws 1/4 turn counterclockwise. The regulator is now set.

Figure 2.2 — Placement of Regulator

Adjustment Screw

7.Turn utility power to the main distribution panel back on. This can be done by switching the ser- vice main breaker to the on or closed position. Allow the generator to shut down.

Do not make any unnecessary adjustments. Factory settings are correct for most applica- tions. However, when making adjustments, be careful to avoid overspeeding the engine.

12

Image 14
Contents US Listed Introduction Authorized Dealer LocationTroubleshooting Post Installation Start-up AdjustmentsMaintenance Introduction Inside Front Cover Warning   Electrical Hazards  ‹ Standards IndexBreaker for Bedrooms UNPACKING/INSPECTIONProtection Systems Generator Gfci‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator Fuel Requirements Recommendations Reconfiguring the Fuel SystemSystem SET LED Fuel Consumption‹ 1.10.1 Generator Location‹ 1.9.2 12KW and 15KW, V-TWIN Engines ‹ 1.10.2 Transfer Switch Battery InstallationBattery 10.2.1 7 kW, 12 kW and 15 kW UnitsElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Generator Tests Under Load Checking Automatic OperationAdjusting the Regulator Natural GAS only Adjustment Screw‹ 2.7.1 7 KW Units Engine Governor Adjustment‹ 2.7.2 12 KW and 15 KW Units ‹ 3.2.1 Auto Position Voltage Regulator AdjustmentBREAK-IN Procedure Sequence of Automatic Operation ‹ 3.3.1 12 VDC Accessory OutletAutomatic Transfer Operation ‹ 3.2.2 OFF Position‹ 3.5.2 Transfer Back to Utility Power Source Manual Transfer Operation‹ 3.7.1 LOW OIL Pressure Switch Setting the Exercise Timer‹ 3.7.2 High Temperature Switch ‹ 3.7.3 Overcrank‹ 3.7.4 Overspeed FusesChecking the Engine OIL Level Changing the OIL Filter ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL ‹ 4.3.1 Engine OIL RecommendationsBattery Maintenance Spark PlugsValve Clearance Cooling System‹ 4.12.2 Return to Service OUT of Service Procedure‹ 4.12.1 Removal from Service Corrosion ProtectionService Schedule Be performed by the nearest Authorized DealerTroubleshooting Guide Problem Cause CorrectionAir-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Electrical Data Customer Connection Battery 1VA Engine Wiring Control Panel BOX Electronic Voltage Regulator Utility Electrical Data Electrical Data Electrical Data Electrical Data ATS N1A N2A Exploded Views and Parts Lists Part NO. QTY. Description Exploded Views and Parts Lists Part NO. QTY Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists COVER, 12 Circuit GTS Load Center 1310 Sleeve 124 125 139 136 135 123 120 137 143 133 134 132 KNOB, AIR Cleaner Exploded Views and Parts Lists QTY 32 31 Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome 7KW Mounting Dimensions PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule

04389-3, 04456-3, 04390-3 specifications

Generac Power Systems has established itself as a leading name in power generation equipment, and models 04389-3, 04456-3, and 04390-3 exemplify the company’s commitment to reliability and technology. These models are particularly popular among homeowners and businesses that need dependable backup power solutions.

The Generac 04389-3 is a 22 kW standby generator designed to provide seamless power during outages. It boasts a powerful 999cc engine that can handle heavy loads, making it suitable for larger homes or commercial settings. The generator features Generac’s patented True Power Technology, which ensures clean and stable power delivery, making it safe for sensitive electronics. It also comes equipped with an innovative shutdown system that prevents damage during low oil conditions and features a five-year limited warranty for added peace of mind.

Similarly, the 04456-3 model also serves as a robust standby generator, offering 24 kW of power output. This model highlights an advanced alternator that provides a reliable source of energy for running essential appliances like refrigerators, air conditioners, and heating systems. The 04456-3 includes an automatic exercise mode, allowing it to run tests periodically to ensure it’s always ready to operate when needed. Additionally, it utilizes a user-friendly digital controller that simplifies monitoring and operational management.

The Generac 04390-3 model offers a slightly lower output at 20 kW but retains high efficiency and reliability. Like its counterparts, it features an innovative design that operates quietly while delivering consistent power. This model is particularly aimed at residential users who require dependable backup solutions without the noise commonly associated with generators. It incorporates Generac’s Smart Management modules, enabling users to manage power loads effectively and avoid overloading the system.

All three models benefit from Generac’s Mobile Link technology, which enables remote monitoring via mobile devices. This feature allows users to check the status of their generators, including maintenance alerts and operational history, providing a convenient way to manage energy needs. In summary, Generac models 04389-3, 04456-3, and 04390-3 offer cutting-edge features, dependable technology, and robust capabilities, making them an ideal choice for anyone seeking reliable backup power solutions.