Generac Power Systems 04389-3, 04456-3, 04390-3 owner manual KNOB, AIR Cleaner

Page 55

 

 

 

 

Section 8 — Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air-cooled 7 kW, 12 kW and 15 kW Generators

 

 

 

 

 

 

 

GT-990/760 Engine – Drawing No. 0E8774-M Part 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ITEM

PART NO. QTY. DESCRIPTION

 

ITEM

PART NO. QTY. DESCRIPTION

 

74

0C5136A

2

KNOB, AIR CLEANER

111

0D1131

1

GUARD, FAN

75

0C3024

1

COVER, AIRBOX NG/LP

112

045756

25

SCREW TAPTITE M6-1X10 YELLOW

76

0C3040

1

PRE-CLEANER,

 

 

 

 

CHROME

77

0C8127

1

ELEMENT, AIR CLEANER

113

0C9763

4

NUT, GROMMET 1/4 PLUG

78

0D8564A

1

ASSEMBLY, MIXER/AIRBOX 990

114

0C3036A

1

HOSE, BREATHER

 

 

0D8564B

1

ASSEMBLY, MIXER/AIRBOX 760

115

022145

1

WASHER FLAT 5/16-M8 ZINC

79

0D2595

4

SCREW SHOULDER (8MM) M6-1.0 X 18

116

022129

1

WASHER LOCK M8-5/16

80

0D4417

4

WASHER,RUBBER 1/4" X 1/8" THICK

117

0C3018

1

WRAPPER, UPPER CYLINDER 1

81

0C3025

1

SWITCH, OIL PRESS

118

0C3019

1

WRAPPER, LOWER CYLINDER 1

82

0D3083

1

ASSEMBLY, OIL DRAIN HOSE

119

0D1142A

1

WRAPPER, LOWER CYLINDER 2

83

0C7292

1

NIPPLE, 3/4"-16 UNF

120

0D1143

1

WRAPPER, UPPER CYLINDER 2

84

070185B

1

OIL FILTER

121

0E6043

2

SCREW TAPTITE M5-0.8 X 8 ZP

85

075281

1

SWITCH, THERMAL 284F

122

0F1177

1

ASSEMBLY, GROUND WIRE

86

0F2094

2

SCREW, M3-0.5 X 6 SEMS

123

0C3052

1

ASSY, IGNITION COIL GV-990 CYLINDER

87

 

 

 

 

 

 

 

2

 

 

 

 

88

035461

2

BARBED STR 1/4NPT X 3/8

124

022097

4

WASHER LOCK M6-1/4

89

0F6301

4

CLAMP, HOSE OETIKER 16.5mm

125

092079

4

SCREW TAPTITE M6-1.0 X 25 BP

90

0C9806

2

HOSE, 3/8" I.D. X 6" LONG

126

0E4271

1

STARTER

91

0C3026

1

COOLER, OIL

127

0D4529

2

SPARKPLUG

92

0C9764

4

PLASTITE,1/4-15 X 3/4

128

022129

2

WASHER LOCK M8-5/16

93

0C3043

2

GASKET, MANIFOLD / PORT

129

061906

2

SCREW HHC M8-1.25 X 85 G8.8

94

0C7694

1

MANIFOLD CYLINDER 2

130

082774

1

KEY, WOODRFF 4 X 19D

95

0C7693

1

MANIFOLD CYLINDER 1

131

0E5343

1

NUT HEX LOCK M10-1.50

96

0C3041A

2

SLEEVE, RUBBER

132

0C8468

1

SPRING, ANTI-LASH

97

070008

4

WASHER FLAT M8 SS

133

0C3048

1

ROD, GOVERNOR CONTROL

98

070006

4

WASHER LOCK M8 SSTL

134

0D3754

1

ASSEMBLY, GOVERNOR LEVER

99

040976

4

SCREW SHC M8-1.25 X 20 G12.9

135

0D3742

1

SPRING, GOVERNOR

100

0C3016A

1

PLATE, BACKING WITH OIL COOLER

136

0C8482

1

ASSEMBLY, GOVERNOR ADJUSTER

101

0E4997

1

GROUND WIRE CONNECTOR

137

0E0486

1

SCREW SHC M10-1.5 X 75 G10.9

102

0C3725B

1

FLYWHEEL ASSEMBLY

138

0D3743

1

SPRING, GOVERNOR IDLE

103

0C3031

1

FAN, NYLON

139

0D3705

1

ASSEMBLY, GOVERNOR ADJUSTER

104

0C3032

1

PLATE, FAN

 

 

 

 

BRACKET

105

0A5992

2

WASHER SHAKEPROOF INT M8 SS

140

0C2993

1

SEAL, GOVERNOR SHAFT

106

051754

2

SCREW HHC M8-1.25 X 12 G8.8

142

045771

1

NUT HEX M8-1.25 G8

107

0C3033

1

WASHER, 25mm I.D.

143

0D6147

7

SCREW HHFC M6-1.0 X 10mm

108

0C3034

1

NUT,HEX M24

144

0E8152

1

O-RING 0.49" I.D. X 0.07" THICK

109

0C8549A

1

SNORKEL, AIR INTAKE

145

0E7743

1

ASSY, IGNITION COIL 270mm CYLINDER

110

0C3022A

1

HOUSING, BLOWER NG COOLER

 

 

 

 

1

 

 

 

 

53

Image 55
Contents US Listed Authorized Dealer Location IntroductionIntroduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance Troubleshooting Warning  ‹ Standards Index  Electrical Hazards Protection Systems UNPACKING/INSPECTIONBreaker for Bedrooms Gfci Generator‹ 1.5.1 Generator Specifications‹ 1.5.2 Engine Fuel Consumption Reconfiguring the Fuel SystemSystem SET LED Fuel Requirements Recommendations‹ 1.9.2 12KW and 15KW, V-TWIN Engines Location‹ 1.10.1 Generator 10.2.1 7 kW, 12 kW and 15 kW Units Battery InstallationBattery ‹ 1.10.2 Transfer SwitchBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Checking Automatic Operation Generator Tests Under LoadAdjustment Screw Adjusting the Regulator Natural GAS only‹ 2.7.2 12 KW and 15 KW Units Engine Governor Adjustment‹ 2.7.1 7 KW Units BREAK-IN Procedure Voltage Regulator Adjustment‹ 3.2.1 Auto Position ‹ 3.2.2 OFF Position ‹ 3.3.1 12 VDC Accessory OutletAutomatic Transfer Operation Sequence of Automatic OperationManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.3 Overcrank Setting the Exercise Timer‹ 3.7.2 High Temperature Switch ‹ 3.7.1 LOW OIL Pressure SwitchChecking the Engine OIL Level Fuses‹ 3.7.4 Overspeed ‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL Changing the OIL FilterSpark Plugs Battery MaintenanceCooling System Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.1 Removal from Service ‹ 4.12.2 Return to ServiceBe performed by the nearest Authorized Dealer Service ScheduleProblem Cause Correction Troubleshooting GuideAir-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Electrical Data Customer Connection Battery 1VA Engine Wiring Control Panel BOX Electronic Voltage Regulator Utility Electrical Data Electrical Data Electrical Data Electrical Data ATS N1A N2A Exploded Views and Parts Lists Part NO. QTY. Description Exploded Views and Parts Lists Part NO. QTY Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists COVER, 12 Circuit GTS Load Center 1310 Sleeve 124 125 139 136 135 123 120 137 143 133 134 132 KNOB, AIR Cleaner Exploded Views and Parts Lists QTY 32 31 Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome 7KW Mounting Dimensions MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule

04389-3, 04456-3, 04390-3 specifications

Generac Power Systems has established itself as a leading name in power generation equipment, and models 04389-3, 04456-3, and 04390-3 exemplify the company’s commitment to reliability and technology. These models are particularly popular among homeowners and businesses that need dependable backup power solutions.

The Generac 04389-3 is a 22 kW standby generator designed to provide seamless power during outages. It boasts a powerful 999cc engine that can handle heavy loads, making it suitable for larger homes or commercial settings. The generator features Generac’s patented True Power Technology, which ensures clean and stable power delivery, making it safe for sensitive electronics. It also comes equipped with an innovative shutdown system that prevents damage during low oil conditions and features a five-year limited warranty for added peace of mind.

Similarly, the 04456-3 model also serves as a robust standby generator, offering 24 kW of power output. This model highlights an advanced alternator that provides a reliable source of energy for running essential appliances like refrigerators, air conditioners, and heating systems. The 04456-3 includes an automatic exercise mode, allowing it to run tests periodically to ensure it’s always ready to operate when needed. Additionally, it utilizes a user-friendly digital controller that simplifies monitoring and operational management.

The Generac 04390-3 model offers a slightly lower output at 20 kW but retains high efficiency and reliability. Like its counterparts, it features an innovative design that operates quietly while delivering consistent power. This model is particularly aimed at residential users who require dependable backup solutions without the noise commonly associated with generators. It incorporates Generac’s Smart Management modules, enabling users to manage power loads effectively and avoid overloading the system.

All three models benefit from Generac’s Mobile Link technology, which enables remote monitoring via mobile devices. This feature allows users to check the status of their generators, including maintenance alerts and operational history, providing a convenient way to manage energy needs. In summary, Generac models 04389-3, 04456-3, and 04390-3 offer cutting-edge features, dependable technology, and robust capabilities, making them an ideal choice for anyone seeking reliable backup power solutions.