Generac Power Systems 04389-3, 04456-3, 04390-3 owner manual Electrical Data

Page 30

Section 7 — Electrical Data

Air-cooled 7 kW, 12 kW and 15 kW Generators Wiring Diagram – V-Twin – Drawing No. 0E9016

ENGINE WIRING

DIAGRAM KEY

BA - BRUSH ASSEMBLY

BCR - BATTERY CHARGE RELAY

CB1 - MAIN OUTPUT BREAKER

CB2 - CIRCUIT BREAKER, ALTERNATOR EXCITATION

CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL

D - DIODE

DSW - PCB MOUNTED DIP SWITCH

FS - FUEL SOLENOID

F1 - FUSE 15 AMP

F2 - FUSE 7.5 AMP

GRD - CONTROL PANEL GROUND

HTO - HIGH OIL TEMPERATURE SWITCH

IC - INLINE CONNECTOR

ICT - INTERCONNECTION TERMINALS

IM1 - IGNITION MODULE, CYLINDER #1

IM2 - IGNITION MODULE, CYLINDER #2

LOP - LOW OIL PRESSURE SWITCH

SC - STARTER CONTACTOR

SCR - STARTER CONTACTOR RELAY

SP1, SP2 - SPARK PLUGS

SW1 - AUTO / OFF / MANUAL SWITCH

SW2 - SET EXERCISE SWITCH

SM - STARTER MOTOR

TB - INSULATED TERMINAL BLOCK

TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.)

IC

SP1

D

 

IM1

 

SP2

D

 

 

IC

IM2

IC

 

85

85

 

HTO

86

0

 

86

3 2

1BATTERY

CHARGER

 

 

 

2

 

14

0

13

1

 

 

 

 

 

225B

 

 

 

 

224B

FS

 

13

13

 

 

0

0

14

 

 

 

224B

 

 

 

 

0

 

 

 

225B

 

 

 

 

 

 

 

14

 

 

0

0

14

14

14

 

 

 

 

14

 

0

6

0

 

 

0

18

 

18

 

 

 

85

4

 

 

 

 

86

3

 

 

 

 

13

2

13

 

 

13

 

1

16

 

 

15

 

C1

85

 

 

 

 

 

86

16

 

 

16

 

SCR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

14

351

 

 

 

 

 

 

 

 

 

18

 

 

 

A

B

 

 

 

 

 

 

 

351

 

 

56

0

 

14

 

 

 

 

 

18

 

 

 

 

 

56

 

 

 

85

 

 

 

 

 

 

 

86

 

 

 

 

 

18

LOP

0

1

2

4

5

 

 

 

 

56

14

CONTROL

PRINTED CIRCUIT BOARD

J1

1

4

2

86

3

23

4

 

5

56

6

 

8 7

14

66A

BLACK

RED

DSW

ON

13

14 13 12 11 10 9

239

15A

17

15

0

225

- +

12V

BATTERY

SM

16

1 - 20 Vac Sense Transformer

2 - Remote Not Auto

3 - 50 Hz Operation

4 - SPARE

17 16 15

224

CUSTOMER SUPPLIED

SC

L.E.D - ALARM INDICATORS

28

Image 30
Contents US Listed Introduction Authorized Dealer LocationTroubleshooting Post Installation Start-up AdjustmentsMaintenance Introduction Inside Front Cover Warning   Electrical Hazards  ‹ Standards IndexUNPACKING/INSPECTION Protection SystemsBreaker for Bedrooms Generator GfciSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine Fuel Requirements Recommendations Reconfiguring the Fuel SystemSystem SET LED Fuel ConsumptionLocation ‹ 1.9.2 12KW and 15KW, V-TWIN Engines‹ 1.10.1 Generator ‹ 1.10.2 Transfer Switch Battery InstallationBattery 10.2.1 7 kW, 12 kW and 15 kW UnitsCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under Load Checking Automatic OperationAdjusting the Regulator Natural GAS only Adjustment ScrewEngine Governor Adjustment ‹ 2.7.2 12 KW and 15 KW Units‹ 2.7.1 7 KW Units Voltage Regulator Adjustment BREAK-IN Procedure‹ 3.2.1 Auto Position Sequence of Automatic Operation ‹ 3.3.1 12 VDC Accessory OutletAutomatic Transfer Operation ‹ 3.2.2 OFF Position‹ 3.5.2 Transfer Back to Utility Power Source Manual Transfer Operation‹ 3.7.1 LOW OIL Pressure Switch Setting the Exercise Timer‹ 3.7.2 High Temperature Switch ‹ 3.7.3 OvercrankFuses Checking the Engine OIL Level‹ 3.7.4 Overspeed Changing the OIL Filter ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL ‹ 4.3.1 Engine OIL RecommendationsBattery Maintenance Spark PlugsValve Clearance Cooling System‹ 4.12.2 Return to Service OUT of Service Procedure‹ 4.12.1 Removal from Service Corrosion ProtectionService Schedule Be performed by the nearest Authorized DealerTroubleshooting Guide Problem Cause CorrectionAir-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Air-cooled 7 kW, 12 kW and 15 kW Generators Electrical Data Customer Connection Battery 1VA Engine Wiring Control Panel BOX Electronic Voltage Regulator Utility Electrical Data Electrical Data Electrical Data Electrical Data ATS N1A N2A Exploded Views and Parts Lists Part NO. QTY. Description Exploded Views and Parts Lists Part NO. QTY Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists COVER, 12 Circuit GTS Load Center 1310 Sleeve 124 125 139 136 135 123 120 137 143 133 134 132 KNOB, AIR Cleaner Exploded Views and Parts Lists QTY 32 31 Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome 7KW Mounting Dimensions Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule

04389-3, 04456-3, 04390-3 specifications

Generac Power Systems has established itself as a leading name in power generation equipment, and models 04389-3, 04456-3, and 04390-3 exemplify the company’s commitment to reliability and technology. These models are particularly popular among homeowners and businesses that need dependable backup power solutions.

The Generac 04389-3 is a 22 kW standby generator designed to provide seamless power during outages. It boasts a powerful 999cc engine that can handle heavy loads, making it suitable for larger homes or commercial settings. The generator features Generac’s patented True Power Technology, which ensures clean and stable power delivery, making it safe for sensitive electronics. It also comes equipped with an innovative shutdown system that prevents damage during low oil conditions and features a five-year limited warranty for added peace of mind.

Similarly, the 04456-3 model also serves as a robust standby generator, offering 24 kW of power output. This model highlights an advanced alternator that provides a reliable source of energy for running essential appliances like refrigerators, air conditioners, and heating systems. The 04456-3 includes an automatic exercise mode, allowing it to run tests periodically to ensure it’s always ready to operate when needed. Additionally, it utilizes a user-friendly digital controller that simplifies monitoring and operational management.

The Generac 04390-3 model offers a slightly lower output at 20 kW but retains high efficiency and reliability. Like its counterparts, it features an innovative design that operates quietly while delivering consistent power. This model is particularly aimed at residential users who require dependable backup solutions without the noise commonly associated with generators. It incorporates Generac’s Smart Management modules, enabling users to manage power loads effectively and avoid overloading the system.

All three models benefit from Generac’s Mobile Link technology, which enables remote monitoring via mobile devices. This feature allows users to check the status of their generators, including maintenance alerts and operational history, providing a convenient way to manage energy needs. In summary, Generac models 04389-3, 04456-3, and 04390-3 offer cutting-edge features, dependable technology, and robust capabilities, making them an ideal choice for anyone seeking reliable backup power solutions.