Dixon ZTR 5017, ZTR 5022 manual Care And Maintenance, T-Box To Hydrostat Belt Adjustment

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CARE AND MAINTENANCE

Adjustment of the drive system is limited to the actual function of the hydrostatic transmissions as outlined below.

T-BOX TO HYDROSTAT BELT ADJUSTMENT:

Tighten the (2) J-bolts on the T-box mounting plate until each belt has 1/8th to 1/4th of an inch free play or movement at a mid-point between the pulleys on the hydrostats and T-box.

ADJUSTMENTPOINTSFOR

T-BOXBELTTENSION

ÅBypass Relief Pin

Each hydrostat has a bypass relief pin located at the rear of the hydrostatic unit. A bypass keeper is provided to allow the mower to be rolled around without engine running. To accomplish this, the bypass keeper springs must be positioned to depress the bypass relief pins. Remove bypass keeper springs prior to actual operation of the mower.

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Contents 1999 Operators Manual 5000 SERIESIMPORTANT - READ CAREFULLY 5000 Series INDEXRIDING LAWNMOWERS, IF IMPROPERLY OPERATED SAFETYThe most common causes of injury to the operator or bystander read and understand this manual to prevent injuriesSafety Alert Symbol SAFETY SYMBOLSDanger Follow recommended safety precautions and safe operating practicesand throwing objects SAFETYFailure to observe the following safety instructions could result in This cutting mower is capable of amputating hands & feetSLOPE OPERATION CHILDREN SERVICE DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS SEE DEALER FOR DETAILSWARRANTY DIXON LIMITED WARRANTY POLICY -- ESTATE MODELSModel ZTR SPECIFICATIONS5020 11 GA - rectangular tube CHASSIS2. Slide seat forward or backward 3. Release seat slide adjuster SEAT ADJUSTMENT INSTRUCTIONS 5000 Series Models1. Grasp seat slide adjuster and move it into adjustment position CONTROLS HYDRO-GEAR DRIVE SYSTEM PARKING BRAKECAUTION Engage parking brake before starting engine TO SET PARKING BRAKETHROTTLE CONTROL LEVER TO GO BACKWARDTURNING BRAKING CHOKE CONTROL LEVERMOWER DECK CUT HEIGHT LIFT LEVER BLADE DRIVECIRCUIT BREAKER TOWING OPERATION INSTRUCTIONSBEFORE OPERATING MOWER by an Authorized Dixon ZTR Dealer TESTING OF SAFETY INTERLOCK SYSTEMSIf Any Safety Check FAILS Do Not Operate The Mower until the system has been checked and repairedSTARTING INSTRUCTIONS Engine has been operated STARTING INSTRUCTIONS Cold EngineMOWING WITH A MULCHING ATTACHMENT 6. Maintain Sharp Blades Throughout The Cutting Season MOWING WITH A GRASS CATCHER ATTACHMENT5. Maintain Sharp Blades Throughout The Cutting Season Besurethatdeflectorisproperlyinstalledonthe dischargechuteSIDE DISCHARGE OF THE CLIPPINGS GRASS HEIGHT SUGGESTIONS60 Deck DECK ROLLERSOFF-SEASON BATTERY STORAGE CARE AND MAINTENANCEMAINTENANCE SCHEDULE Before performing any maintenance, shut off engineMOWER BLADE MAINTENANCE BELT BELT TENSIONENGINE TO MOWER DECK BELT LOCATIONS SERVICE INTERVALSFUEL SHUT OFF VALVE LUBRICATIONWHEEL REVERSAL REAR WHEELSPROTECT YOUR ENVIRONMENT CHANGING THE ENGINE OILPROTECT YOUR INVESTMENT PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERSMOWER DECK REMOVAL MOWER DECK LEVELING PROCEDURE T-BOX TO HYDROSTAT BELT ADJUSTMENT PARKING BRAKE CABLE ADJUSTMENT NEUTRAL ADJUSTMENT FORWARD TRAVEL SPEED ADJUSTMENT B. OHMS TEST PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENTA. AIR GAP ADJUSTMENT OIL FILTER P/N 7252- IMPORTANT HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICEOIL REQUIREMENTS 3. Put fresh oil in reservoir. Fill reservoir to the full mark WHEELS AND TIRES CLEANING THE MOWERWARRANTY PARTS/SERVICE60 DECK STANDARD SERVICE PARTS LIST42 DECK 50 DECKKOHLER AND BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS CAUSES TROUBLESHOOTINGMOWER CUT QUALITY SITUATIONDRIVE SYSTEM ELECTRICAL SYSTEM Page MOWER SERIAL NUMBER OWNER INFORMATIONMOWER MODEL NUMBER PURCHASED FROM5000Series Dixon and ZTRare registered trademarks of Dixon Industries, Inc