Dixon ZTR 5017, ZTR 5022 manual Care And Maintenance, Maintenance Schedule, allow to cool

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CARE AND MAINTENANCE

CARE AND MAINTENANCE

This portion of the owner's manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower.

MAINTENANCE SCHEDULE:

To insure a long and trouble free service life of all components, a regular and thorough maintenance schedule should be followed. The following items should be checked after the first (10) hours of operation and on a weekly basis, or each (40) hours of use:

(Items marked with an asterisk * require more frequent attention)

1.Drive system, belts and controls.

2.Mower deck belts.

3.Tire pressures.

4.HydroGear oil tank.

5.Tightness of all nuts and bolts.

6.Battery fluid level.

7.*Engine oil. (Before each use or every 8 hours)

8.Electric blade clutch air gap setting.

CAUTION

Before performing any maintenance, shut off engine,

allow to cool.

ENGINE: For engine operating and maintenance information, refer to the engine operating and maintenance instructions furnished by the engine manufacturer, supplied with each mower.

BATTERY: Check the fluid in the battery at frequent intervals.

Keep fluid level above the plates in each cell, using distilled water.

OFF-SEASON BATTERY STORAGE:

Identify each cable so cables can be reconnected to correct terminals.

Disconnect cables from terminals.

ALWAYS disconnect ground cable first and reconnect last.

Charge battery.

DO NOT remove battery from mower.

Clean top of battery and terminals with baking soda and water.

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Contents 1999 Operators Manual 5000 SERIESIMPORTANT - READ CAREFULLY 5000 Series INDEXRIDING LAWNMOWERS, IF IMPROPERLY OPERATED SAFETYThe most common causes of injury to the operator or bystander read and understand this manual to prevent injuriesSafety Alert Symbol SAFETY SYMBOLSDanger Follow recommended safety precautions and safe operating practicesand throwing objects SAFETYFailure to observe the following safety instructions could result in This cutting mower is capable of amputating hands & feetSLOPE OPERATION CHILDREN SERVICE DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS SEE DEALER FOR DETAILSWARRANTY DIXON LIMITED WARRANTY POLICY -- ESTATE MODELSModel ZTR SPECIFICATIONS5020 11 GA - rectangular tube CHASSISSEAT ADJUSTMENT INSTRUCTIONS 5000 Series Models 1. Grasp seat slide adjuster and move it into adjustment position2. Slide seat forward or backward 3. Release seat slide adjuster CONTROLS HYDRO-GEAR DRIVE SYSTEM PARKING BRAKECAUTION Engage parking brake before starting engine TO SET PARKING BRAKETHROTTLE CONTROL LEVER TO GO BACKWARDTURNING BRAKING CHOKE CONTROL LEVERBLADE DRIVE CIRCUIT BREAKERMOWER DECK CUT HEIGHT LIFT LEVER OPERATION INSTRUCTIONS BEFORE OPERATING MOWERTOWING by an Authorized Dixon ZTR Dealer TESTING OF SAFETY INTERLOCK SYSTEMSIf Any Safety Check FAILS Do Not Operate The Mower until the system has been checked and repairedSTARTING INSTRUCTIONS Engine has been operated STARTING INSTRUCTIONS Cold EngineMOWING WITH A MULCHING ATTACHMENT 6. Maintain Sharp Blades Throughout The Cutting Season MOWING WITH A GRASS CATCHER ATTACHMENT5. Maintain Sharp Blades Throughout The Cutting Season Besurethatdeflectorisproperlyinstalledonthe dischargechuteSIDE DISCHARGE OF THE CLIPPINGS GRASS HEIGHT SUGGESTIONS60 Deck DECK ROLLERSOFF-SEASON BATTERY STORAGE CARE AND MAINTENANCEMAINTENANCE SCHEDULE Before performing any maintenance, shut off engineMOWER BLADE MAINTENANCE BELT TENSION ENGINE TO MOWER DECK BELTBELT LOCATIONS SERVICE INTERVALSFUEL SHUT OFF VALVE LUBRICATIONWHEEL REVERSAL REAR WHEELSPROTECT YOUR ENVIRONMENT CHANGING THE ENGINE OILPROTECT YOUR INVESTMENT PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERSMOWER DECK REMOVAL MOWER DECK LEVELING PROCEDURE T-BOX TO HYDROSTAT BELT ADJUSTMENT PARKING BRAKE CABLE ADJUSTMENT NEUTRAL ADJUSTMENT FORWARD TRAVEL SPEED ADJUSTMENT PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT A. AIR GAP ADJUSTMENTB. OHMS TEST HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE OIL REQUIREMENTSOIL FILTER P/N 7252- IMPORTANT 3. Put fresh oil in reservoir. Fill reservoir to the full mark WHEELS AND TIRES CLEANING THE MOWERWARRANTY PARTS/SERVICE60 DECK STANDARD SERVICE PARTS LIST42 DECK 50 DECKKOHLER AND BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS CAUSES TROUBLESHOOTINGMOWER CUT QUALITY SITUATIONDRIVE SYSTEM ELECTRICAL SYSTEM Page MOWER SERIAL NUMBER OWNER INFORMATIONMOWER MODEL NUMBER PURCHASED FROMDixon and ZTR are registered trademarks of Dixon Industries, Inc5000Series