Dixon ZTR 5017, ZTR 5022 Care And Maintenance, Hydrostatic Transmission Oil And Filter Service

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3.Put fresh oil in reservoir. Fill reservoir to the full mark.

CARE AND MAINTENANCE

HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE

If transmission is to be serviced, proper air purging procedures must be followed, or damage will occur. Proceed as follows:

1.Remove oil filter from chassis, allowing oil to drain into container. Clean impurities from inside of reservoir, if necessary.

2.Install new oil filter to chassis. Use only genuine Dixon replacement oil filter.

3.Put fresh oil in reservoir. Fill reservoir to the full mark.

4.Remove two oil return hoses from top of oil reservoir and direct these hoses into a container for oil draining.

5.Depress by-pass valve on both hydros.

6.Start engine and move throttle to mid-range setting.

7.Release parking brake.

8.Dirty oil, filled with air bubbles, will start to drain from oil return hoses into container. When oil flowing from hoses is clear and contains no bubbles, stop the engine.

9.Reattach oil return hoses to top of reservoir.

10.Release by-pass valve on both hydros.

11.Add sufficient oil to reservoir to return oil level to the full mark.

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Contents 1999 Operators Manual 5000 SERIESIMPORTANT - READ CAREFULLY 5000 Series INDEXThe most common causes of injury to the operator or bystander SAFETYread and understand this manual to prevent injuries RIDING LAWNMOWERS, IF IMPROPERLY OPERATEDDanger SAFETY SYMBOLSFollow recommended safety precautions and safe operating practices Safety Alert SymbolFailure to observe the following safety instructions could result in SAFETYThis cutting mower is capable of amputating hands & feet and throwing objectsSLOPE OPERATION CHILDREN SERVICE DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS SEE DEALER FOR DETAILSWARRANTY DIXON LIMITED WARRANTY POLICY -- ESTATE MODELSModel ZTR SPECIFICATIONS5020 11 GA - rectangular tube CHASSIS2. Slide seat forward or backward 3. Release seat slide adjuster SEAT ADJUSTMENT INSTRUCTIONS 5000 Series Models1. Grasp seat slide adjuster and move it into adjustment position CONTROLS CAUTION Engage parking brake before starting engine PARKING BRAKETO SET PARKING BRAKE HYDRO-GEAR DRIVE SYSTEMTURNING BRAKING TO GO BACKWARDCHOKE CONTROL LEVER THROTTLE CONTROL LEVERMOWER DECK CUT HEIGHT LIFT LEVER BLADE DRIVECIRCUIT BREAKER TOWING OPERATION INSTRUCTIONSBEFORE OPERATING MOWER If Any Safety Check FAILS Do Not Operate The Mower until TESTING OF SAFETY INTERLOCK SYSTEMSthe system has been checked and repaired by an Authorized Dixon ZTR DealerSTARTING INSTRUCTIONS Engine has been operated STARTING INSTRUCTIONS Cold EngineMOWING WITH A MULCHING ATTACHMENT 6. Maintain Sharp Blades Throughout The Cutting Season MOWING WITH A GRASS CATCHER ATTACHMENTSIDE DISCHARGE OF THE CLIPPINGS Besurethatdeflectorisproperlyinstalledonthe dischargechuteGRASS HEIGHT SUGGESTIONS 5. Maintain Sharp Blades Throughout The Cutting Season60 Deck DECK ROLLERSMAINTENANCE SCHEDULE CARE AND MAINTENANCEBefore performing any maintenance, shut off engine OFF-SEASON BATTERY STORAGEMOWER BLADE MAINTENANCE BELT BELT TENSIONENGINE TO MOWER DECK BELT FUEL SHUT OFF VALVE SERVICE INTERVALSLUBRICATION LOCATIONSWHEEL REVERSAL REAR WHEELSPROTECT YOUR INVESTMENT CHANGING THE ENGINE OILPLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS PROTECT YOUR ENVIRONMENTMOWER DECK REMOVAL MOWER DECK LEVELING PROCEDURE T-BOX TO HYDROSTAT BELT ADJUSTMENT PARKING BRAKE CABLE ADJUSTMENT NEUTRAL ADJUSTMENT FORWARD TRAVEL SPEED ADJUSTMENT B. OHMS TEST PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENTA. AIR GAP ADJUSTMENT OIL FILTER P/N 7252- IMPORTANT HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICEOIL REQUIREMENTS 3. Put fresh oil in reservoir. Fill reservoir to the full mark WARRANTY CLEANING THE MOWERPARTS/SERVICE WHEELS AND TIRES42 DECK STANDARD SERVICE PARTS LIST50 DECK 60 DECKKOHLER AND BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS MOWER CUT QUALITY TROUBLESHOOTINGSITUATION CAUSESDRIVE SYSTEM ELECTRICAL SYSTEM Page MOWER MODEL NUMBER OWNER INFORMATIONPURCHASED FROM MOWER SERIAL NUMBER5000Series Dixon and ZTRare registered trademarks of Dixon Industries, Inc