Dixon ZTR 5017 manual Procedure For Electric Clutch Adjustment, Care And Maintenance, B. Ohms Test

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PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT

CARE AND MAINTENANCE

PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT

Electric clutches require periodic Air Gap adjustments for extended life. Listed below is both an Air Gap adjustment procedure and an Ohms test to check for a faulty coil within the clutch. No replacement parts are available to repair a faulty assembly. The entire clutch must be replaced.

A. AIR GAP ADJUSTMENT

1.

It is not necessary to remove the clutch from the motor.

 

2.

Locate the three holes in the brake plate, one near each

 

 

adjustment nut. (figure 1)

Figure 1

 

 

3.

Insert a .012 inch feeler gauge into one of the three

 

 

windows. Be careful to position the feeler gauge

 

 

between the rotor and armature faces. (figure 2)

 

4.

Tighten the adjusting nut adjacent to the window

 

 

with the feeler gauge inserted until the gauge fits

Figure 2

 

snugly between the rotor and armature. The gap

 

should not be so tight that the feeler gauge cannot be reinserted after removal.

5.Repeat Steps 3 and 4 at the other two windows.

6.Re-check the air gap at each window and make minor adjustments as necessary to achieve a consistent .012 inch air gap.

B. OHMS TEST

1.Disconnect clutch from mower wiring harness.

2.Attach the two leads on multi-meter to the two wires coming from the electric clutch.

3.The reading you receive should be between 2.4 to 2.9 OHMS.

4.If the resistance is outside this range the clutch coil is faulty.

5.If the clutch coil is faulty, the clutch must be replaced.

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Contents 1999 Operators Manual 5000 SERIESIMPORTANT - READ CAREFULLY 5000 Series INDEXRIDING LAWNMOWERS, IF IMPROPERLY OPERATED SAFETYThe most common causes of injury to the operator or bystander read and understand this manual to prevent injuriesSafety Alert Symbol SAFETY SYMBOLSDanger Follow recommended safety precautions and safe operating practicesand throwing objects SAFETYFailure to observe the following safety instructions could result in This cutting mower is capable of amputating hands & feetSLOPE OPERATION CHILDREN SERVICE DIXON LIMITED WARRANTY POLICY -- HYDRO-GEAR MODELS SEE DEALER FOR DETAILSWARRANTY DIXON LIMITED WARRANTY POLICY -- ESTATE MODELSModel ZTR SPECIFICATIONS5020 11 GA - rectangular tube CHASSISSEAT ADJUSTMENT INSTRUCTIONS 5000 Series Models 1. Grasp seat slide adjuster and move it into adjustment position2. Slide seat forward or backward 3. Release seat slide adjuster CONTROLS HYDRO-GEAR DRIVE SYSTEM PARKING BRAKECAUTION Engage parking brake before starting engine TO SET PARKING BRAKETHROTTLE CONTROL LEVER TO GO BACKWARDTURNING BRAKING CHOKE CONTROL LEVERBLADE DRIVE CIRCUIT BREAKERMOWER DECK CUT HEIGHT LIFT LEVER OPERATION INSTRUCTIONS BEFORE OPERATING MOWERTOWING by an Authorized Dixon ZTR Dealer TESTING OF SAFETY INTERLOCK SYSTEMSIf Any Safety Check FAILS Do Not Operate The Mower until the system has been checked and repairedSTARTING INSTRUCTIONS Engine has been operated STARTING INSTRUCTIONS Cold EngineMOWING WITH A MULCHING ATTACHMENT 6. Maintain Sharp Blades Throughout The Cutting Season MOWING WITH A GRASS CATCHER ATTACHMENT5. Maintain Sharp Blades Throughout The Cutting Season Besurethatdeflectorisproperlyinstalledonthe dischargechuteSIDE DISCHARGE OF THE CLIPPINGS GRASS HEIGHT SUGGESTIONS60 Deck DECK ROLLERSOFF-SEASON BATTERY STORAGE CARE AND MAINTENANCEMAINTENANCE SCHEDULE Before performing any maintenance, shut off engineMOWER BLADE MAINTENANCE BELT TENSION ENGINE TO MOWER DECK BELTBELT LOCATIONS SERVICE INTERVALSFUEL SHUT OFF VALVE LUBRICATIONWHEEL REVERSAL REAR WHEELSPROTECT YOUR ENVIRONMENT CHANGING THE ENGINE OILPROTECT YOUR INVESTMENT PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERSMOWER DECK REMOVAL MOWER DECK LEVELING PROCEDURE T-BOX TO HYDROSTAT BELT ADJUSTMENT PARKING BRAKE CABLE ADJUSTMENT NEUTRAL ADJUSTMENT FORWARD TRAVEL SPEED ADJUSTMENT PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT A. AIR GAP ADJUSTMENTB. OHMS TEST HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE OIL REQUIREMENTSOIL FILTER P/N 7252- IMPORTANT 3. Put fresh oil in reservoir. Fill reservoir to the full mark WHEELS AND TIRES CLEANING THE MOWERWARRANTY PARTS/SERVICE60 DECK STANDARD SERVICE PARTS LIST42 DECK 50 DECKKOHLER AND BRIGGS & STRATTON AIR AND OIL FILTER PART NUMBERS CAUSES TROUBLESHOOTINGMOWER CUT QUALITY SITUATIONDRIVE SYSTEM ELECTRICAL SYSTEM Page MOWER SERIAL NUMBER OWNER INFORMATIONMOWER MODEL NUMBER PURCHASED FROMDixon and ZTR are registered trademarks of Dixon Industries, Inc5000Series