Dixon 502 manual Remove battery from chassis, Final Preparation

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FINAL PREPARATION

1.Remove battery from chassis.

2.Fill each cell with electrolyte (acid) to ring at bottom of fill cap.

3.Allow battery to sit for (10) minutes, re-check acid level and top off any cells that are low.

4.Trickle charge battery using a charger of less than (6) amps until all cells are gassing freely. Hydrometer readings may be taken, if desired.

5.Install permanent battery caps and wash any accumulated acid from battery before re-installation on chassis.

6.Observe proper battery polarity when re-connecting leads on chassis. Always connect positive lead first.

Engine Service:

1.Final preparation of engine should be completed using engine service manual provided with mower.

Initial Start and Hydrostat Transmission Check:

1.Final hydrostat checks have been performed at the factory, however, it is necessary to check that the pressure relief bypass on each hydrostatic transmission is completely released before attempting to drive mower.

2.Each hydrostat has a bypass relief pin located at the bottom front of each hydrostatic unit. A bypass keeper is provided to allow the mower to be rolled around without complete servicing of the unit. To accomplish this, the bypass keeper must be positioned to depress the bypass relief pin.

After the use of bypass keeper, each must be removed from the bypass relief pin before the unit can be operated.

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Contents Page Index Safety See your dealer for warranty service, parts and repairs Important Read CarefullyAlways look behind you before backing up Satisfactory use of this productSafety Safety Reminders Read Carefully Before Operation Safety Reminders Alcohol or drugsPage Chassis 11 GA rectangular tube Specifications Subject to Change Without NoticeBlade Drive Warner electric clutch Seat assembly instructions SET UP and ServiceSeat Assembly Instructions Flat washer and jam nut. See Illustration Repeat above procedure on left sideRaise rear body cover to fully open position Mower Deck Installation Position mower deck under chassisLeveling the Deck Adjustment PointsLeveling Principals Remove battery from chassis Final PreparationSound judgment by the owner will prevent accidents No shifting or clutching requiredThrottle Control Lever Light SwitchOperation Instructions Mower Deck CUT Height Lift LeverCare and Maintenance Model Maintenance ScheduleBelt Tension Reverse procedure to re-install deck assemblyCutter Blade Removal Repeat above procedures on opposite hydrostat Page Adjustment Points for T-BOX Belt Tension Forward lever stop adjustment Each front wheel caster Primary and final driveZerks used OperationCare and Maintenance Model Cleaning the Mower Improper blades Uneven tire pressures Trouble Shooting Mower CUT QualityPoor cut quality Reduce mowing speedRepair Drive adjustmentSide or the other Manual Box belts slippingLow battery condition Battery Required Battery water lowMower Battery discharge Clutch switchDeck Assembly Model 5O2 Body Assembly Model BOX and Hydrostats Assembly Model Chassis Assembly Model Fuel & Hydraulics Tanks & Fittings Assembly Model Wiring Assembly Model Fuel Cap/Gauge LH Slide Angle1471 Seat Slide 4199 Light Switch 5577 Drive Chain-Secondary 4569 Lower Wiring Loom4013 Wire Tie 4216 Battery Ground Cable 5581Rear Tire Headlight BulbRear Rim Seat Frame