Dixon 502 manual Reverse procedure to re-install deck assembly, Cutter Blade Removal, Belt Tension

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CARE AND MAINTENANCE - MODEL 502

MOWER DECK SERVICE: CUTTER BLADE REMOVAL - BELT TENSION.

"CAUTION" The removal of the cutter blades for either sharpening or replacement is best accomplished by removing the deck assembly from the mower. Do not attempt to raise or lift the front of the mower unless proper safety equipment is available to support the mower. If you do not have the necessary equipment, entrust this task to your dealer.

DECK REMOVAL:

1.Remove front belt access cover from body. Stand in front of the mower, grasp lift quadrant lever with left hand. Move lever to align with the (5th) hole from

the bottom on the quadrant plate. At this time, connect *• brake link into hole on lift lever. Move lift lever toward lowest cut position and remove belt from the top of center deck hub assembly.

2.Remove the hair pin cotters from the ends of the deck support rods. Slide deck support rods from deck while supporting deck assembly with a suitable brace, or by the use of an assistant to hold the deck while rods are removed. Slide deck from under chassis.

3.Reverse procedure to re-install deck assembly.

CUTTER BLADE REMOVAL:

1.Carefully place deck assembly in a manner which will allow access to the blade bolts. Hold blade from turning while bolt is removed from the center of each hub assembly. "Caution" wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade.

2.When re-assembling blades to hub assemblies, fully tighten blade bolts to

a minimum of (35 ft. lbs.) torque. The use of air impact tools is recommended for installation to insure bolt tightness.

BELT TENSION:

1.The engine to mower deck drive belt on the Model 502 is automatically held in proper tension by springs which push the deck assembly forward, and does not require any additional adjustment to be made. Both the belt and the idler system should be periodically inspected due to the nature of the job they perform.

2.Serpentine deck belt tension is maintained by a manual adjustment rod which is located on the top of the mower deck assembly. Proper belt tension is critical to insure cut quality. If adjustment is required, tighten lock nut on adjustment rod until belt free play or movement between pulleys is approximately 1/4 of an inch.

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Contents Page Index Safety See your dealer for warranty service, parts and repairs Important Read CarefullyAlways look behind you before backing up Satisfactory use of this productSafety Safety Reminders Read Carefully Before Operation Safety Reminders Alcohol or drugsPage Specifications Subject to Change Without Notice Blade Drive Warner electric clutchChassis 11 GA rectangular tube Seat assembly instructions SET UP and ServiceSeat Assembly Instructions Repeat above procedure on left side Raise rear body cover to fully open positionFlat washer and jam nut. See Illustration Mower Deck Installation Position mower deck under chassisAdjustment Points Leveling PrincipalsLeveling the Deck Remove battery from chassis Final PreparationSound judgment by the owner will prevent accidents No shifting or clutching requiredThrottle Control Lever Light SwitchOperation Instructions Mower Deck CUT Height Lift LeverCare and Maintenance Model Maintenance ScheduleReverse procedure to re-install deck assembly Cutter Blade RemovalBelt Tension Repeat above procedures on opposite hydrostat Page Adjustment Points for T-BOX Belt Tension Forward lever stop adjustment Each front wheel caster Primary and final driveZerks used OperationCare and Maintenance Model Cleaning the Mower Improper blades Uneven tire pressures Trouble Shooting Mower CUT QualityPoor cut quality Reduce mowing speedRepair Drive adjustmentSide or the other Manual Box belts slippingLow battery condition Battery Required Battery water lowMower Battery discharge Clutch switchDeck Assembly Model 5O2 Body Assembly Model BOX and Hydrostats Assembly Model Chassis Assembly Model Fuel & Hydraulics Tanks & Fittings Assembly Model Wiring Assembly Model LH Slide Angle 1471 Seat SlideFuel Cap/Gauge 4199 Light Switch 5577 Drive Chain-Secondary 4569 Lower Wiring Loom4013 Wire Tie 4216 Battery Ground Cable 5581Rear Tire Headlight BulbRear Rim Seat Frame