Dixon 502 manual Care and Maintenance Model, Maintenance Schedule

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CARE AND MAINTENANCE - MODEL 502

This portion of the Model 502 owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR Dealer who is familiar with the service of your mower.

NOTE:

,The disassembly and repair of the Sundstrand BDU 10 L hydrostatic transmissions is best left to a qualified Sundstrand repair and service facility. These repair centers are equipped with the necessary tools and service information to accurately perform all service required. Due to the precision nature of these transmissions, field repairs cannot be recommended.

MAINTENANCE SCHEDULE:

To insure a long and trouble free service life on all the components used on the Model 502 a regular and thorough maintenance schedule should be followed. As with any type of precision made equipment, a certain amount of initial bedding in or seating of the components will take place. The following items should be checked after the first (10) hours of operation and on a weekly basis, or each (40) hours of use:

1.Drive system chains, belts and controls.

2.Mower deck belts

3.Tire pressures.

4.Hydrostat oil.

5.Tightness of all nuts and bolts.

Refer to engine service manual provided with your mower for maintenance schedules and procedures to be used on the engine.

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Contents Page Index Safety Important Read Carefully See your dealer for warranty service, parts and repairsSatisfactory use of this product Always look behind you before backing upSafety Safety Reminders Read Carefully Before Operation Alcohol or drugs Safety RemindersPage Chassis 11 GA rectangular tube Specifications Subject to Change Without NoticeBlade Drive Warner electric clutch SET UP and Service Seat assembly instructionsSeat Assembly Instructions Flat washer and jam nut. See Illustration Repeat above procedure on left sideRaise rear body cover to fully open position Position mower deck under chassis Mower Deck InstallationLeveling the Deck Adjustment PointsLeveling Principals Final Preparation Remove battery from chassisNo shifting or clutching required Sound judgment by the owner will prevent accidentsOperation Instructions Light SwitchThrottle Control Lever Mower Deck CUT Height Lift LeverMaintenance Schedule Care and Maintenance ModelBelt Tension Reverse procedure to re-install deck assemblyCutter Blade Removal Repeat above procedures on opposite hydrostat Page Adjustment Points for T-BOX Belt Tension Forward lever stop adjustment Zerks used Primary and final driveEach front wheel caster OperationCare and Maintenance Model Cleaning the Mower Poor cut quality Trouble Shooting Mower CUT QualityImproper blades Uneven tire pressures Reduce mowing speedSide or the other Manual Drive adjustmentRepair Box belts slippingMower Battery discharge Battery Required Battery water lowLow battery condition Clutch switchDeck Assembly Model 5O2 Body Assembly Model BOX and Hydrostats Assembly Model Chassis Assembly Model Fuel & Hydraulics Tanks & Fittings Assembly Model Wiring Assembly Model Fuel Cap/Gauge LH Slide Angle1471 Seat Slide 4013 Wire Tie 4569 Lower Wiring Loom4199 Light Switch 5577 Drive Chain-Secondary 4216 Battery Ground Cable 5581Rear Rim Headlight BulbRear Tire Seat Frame