Exmark 4500-497 manual Introduction

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Introduction

CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation.

This manual contains operating, maintenance, adjustment, and safety instructions for your Exmark mower.

BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.

By following the operating, maintenance, and safety instructions, you will prolong the life of your mower, maintain its maximum efficiency, and promote safe operation.

If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor.

All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations. They carry ample stock of service parts or can secure them promptly for you from the factory.

All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.

Whenever you need service, genuine Exmark parts, or additional information, contact an Authorized Service Dealer or Exmark Customer Service and have the model and serial numbers of your product ready.

Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.

Figure 1

1. Model and serial number location

Model No.

Serial No.

3

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Contents Frontrunnertm California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Operation Slope Operation Using the Rollover Protection System RopsMaintenance and Storage Safety Safety and Instructional Decals 109-2355 109-2356 109-2358 109-2377 109-2396 109-7413 116-1003 109-2360 Specifications Model NumbersSystems Hydrostatic Ground Drive System Tires & WheelsCutting Deck Torque Requirements DimensionsProduct Overview OperationControls Pre-Start Starting the Engine Operating InstructionsRaise the Rollover Protection System Rops Open the Fuel Shut-Off ValveDriving the Machine Disengaging the PTOStopping the Engine Transporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeEngine must initiate shutdown Check Safety Interlock SystemCheck for Loose Hardware Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check Seat BeltLubricate Grease Fittings Check Auxiliary Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsPumps Places Lubricate Rear Caster Wheel HubsLubricate Motion Control Bronze Bushings Lubricate Motion Control ShaftLubricate Brake Handle Pivot Lubricate Brake Rod BushingsThread Locking Adhesives Fuel Tank Mounting Hardware SpecificationsChange Hydraulic System Filter Check Wheel Hub LocknutsPump Drive Belt Tension Pump Drive Belt ReplacementPark Brake Adjustment Dielectric GreaseMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Clutch Shim Caster Pivot Bearings Pre-Load AdjustmentFeeler gauge Brake mounting bolt Clean Engine Cooling System CleaningMotor Oil Disposal Remove Engine Shrouds and Clean Cooling FinsBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Ignition Switch Schematics31HP Ignition SwitchBlack / Grey Rown B Electrical Logic Schematic 27HP KohlerViolet Electrical Logic Schematic 31HP Briggs & StrattonHydraulic Diagram Exmark Commercial Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options