Exmark 4500-497 manual 31HP, Ignition Switch

Page 42

IGNITION SWITCH

TERMINAL

CONNECTIONS

TERMINAL A

VOLTAGE REGULATOR

MOTOR (REV)

 

 

 

 

WHITE / BLACK

 

 

 

 

 

 

MOTOR (FWD)

 

 

 

 

BLUE / BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTACTOR

BATT (NEG)

BLACK

 

AUX. HYDRAULICS

 

SEAT DELAY

 

SEAT DELAY

SEAT

 

 

 

 

SWITCH

 

 

RAISE / LOWER

MODULE CONTROL

MODULE INPUT

 

 

 

 

 

 

 

 

6 5 4 7

 

 

 

 

 

C

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

B

 

 

 

 

 

 

A

2

 

 

 

1

3 2 1 8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6 4 5 1 2 3 7 8 9

 

 

A B C

 

 

 

 

A B C

 

 

 

2 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH IS CLOSED

 

 

 

 

WITH OPERATOR

 

 

 

SWITCH IN: ORANGE TO PINK/BLACK

IN THE SEAT

 

PTO

SWITCH OUT: ORANGE TO GRAY

 

PTO

 

 

 

SWITCH

 

 

CLUTCH

SEAT DELAY

 

3

2

1

B

A

 

 

4

MODULE DIODE

 

 

9

8

7

 

 

B A

4 1 7 2 5 6 3 8 9

 

Electrical

Schematics

TERMINAL B

BATTERY

 

 

TERMINAL I

HOUR METER, AUX HYD, PTO SWITCH

 

 

TERMINAL S

START RELAY

 

 

TERMINAL X

SEAT DELAY

 

 

TERMINAL Y

HOUR METER, AUX HYD, PTO SWITCH

BATT (POS)

 

ORANGE

CIRCUIT

 

ORANGE

BREAKER

 

RED

1

 

 

FUSE

1

VIOLET

30 AMP

2

VIOLET

2

 

 

3

3

DK BLUE

HOUR

 

 

ORANGE

TAN TAN BLACK LTBLUE LTBLUE

BROWN

BROWN TAN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK BROWN

GREY GREY ORANGE

PINK / BLACK ORANGE

 

 

 

 

GREY GREY

GREY

 

 

 

BLACK

 

BLACK

 

BLACK

GROUND

BLACK

 

 

1

Diagram

TERMINAL S TERMINAL I

METER

 

2

2

 

 

ORANGE

 

 

 

 

1

 

1

 

 

ORANGE

 

 

 

 

 

RED

 

1

 

RED

 

 

2

 

 

FUSE

20 AMP

2

42

 

TERMINAL B

TERMINAL X

 

TERMINAL Y

TERMINAL A

 

IGNITION SWITCH

FUSE

15 AMP

 

 

 

 

ORANGE

 

 

 

 

ORANGE

 

I

 

 

ORANGE

 

 

Y

2

1

 

ORANGE

5

2

X

1

TAN

B

4

RED

4

3

S

5

YELLOW

 

 

A

3

YELLOW / BLACK

 

 

 

 

YELLOW / BLACK

1

 

 

 

 

 

 

 

1

YELLOW / BLACK

 

 

 

2

YELLOW / BLACK

2

 

 

 

 

RED

 

VIOLET

 

RED

 

BLACK

A

YELLOW / BLACK

B

STARTER;

BATTERY (POS)

A HEADLIGHT

B HARNESS

– 31HP

ORANGE / BLACK

 

3

8

 

1

 

DK BLUE

 

 

 

7

 

 

 

 

 

7

 

2

 

WHITE

 

 

 

 

6

 

ENGINE

 

 

 

 

 

 

 

TAN

 

 

4

6

 

3

 

DK GREEN

 

1

5

 

4

 

 

 

 

 

 

 

 

 

 

 

 

Briggs

 

POSITION

CIRCUIT "MAKE"

G007221

1. OFF

NONE

 

 

 

3. START

B + I + S

 

2. RUN

B + I + A

X + Y

NOTE:

CONNECTORS VIEWED FROM WIRE END

BROWN

GREY/BLACK

GREY/BLACK

GREY

GREY GREY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

4

3

2

23

14

 

 

LT GREEN

LT BLUE

 

 

 

 

1

2

1

 

 

 

 

LT GREEN

DKGREEN

 

 

 

 

1

2

21

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DKGREEN DKGREEN

LTBLUE LT BLUE

LT BLUE

PINK /

 

 

 

 

 

 

 

 

 

 

 

1

 

4

 

2

3

 

2

3

2

4

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YELLOW DK GREEN /WHITE

 

 

 

 

ORANGE / BLACK

 

 

 

 

GREEN

 

 

 

 

 

DKGREEN DK GREEN

DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

3

4

5

 

 

 

4

5

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREENDK

 

 

WHITE

 

 

 

WHITE

 

/

 

 

 

 

 

 

 

GREEN

 

 

 

 

 

 

BLACK

BLACK

 

BLACK

BLACK

 

 

 

 

DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

2

4

 

1

 

3

 

 

 

5

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

VIOLET

YELLOW/BLACK

TAN

BLACK

BLACK

 

 

 

 

 

 

 

 

 

1

 

2

3

4

5

1

53 2 4

& Stratton

DECK TILT

RH MOTION

LH MOTION

BRAKE

SAFETY SWITCH

CONTROL

CONTROL

SWITCH

 

BOTH MOTION CONTROL

 

 

CLOSED WITH

 

 

 

 

SWITCHES ARE CLOSED WITH

BRAKE ENGAGED

 

 

CONTROL LEVERS IN NEUTRAL

 

 

 

 

 

LOCK POSITION

 

 

 

 

START

RELAY

OPEN WITH BRAKE ENGAGED

KILL

RELAY

CHARGE RELAY

Image 42
Contents Frontrunnertm California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingSafety Operation Using the Rollover Protection System Rops Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 109-2355 109-2356 109-2358 109-2377 109-2396 109-7413 116-1003 109-2360 Specifications Model NumbersSystems Hydrostatic Ground Drive System Tires & WheelsCutting Deck Dimensions Torque RequirementsProduct Overview OperationControls Pre-Start Open the Fuel Shut-Off Valve Operating InstructionsRaise the Rollover Protection System Rops Starting the EngineDriving the Machine Disengaging the PTOStopping the Engine Transporting Transporting a UnitLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelCheck Safety Interlock System Engine must initiate shutdownCheck Seat Belt Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check for Loose HardwareCheck Condition Of Belts Check Auxiliary Hydraulic Oil LevelCheck Tire Pressures Lubricate Grease FittingsLubricate Rear Caster Wheel Hubs Pumps PlacesLubricate Brake Rod Bushings Lubricate Motion Control ShaftLubricate Brake Handle Pivot Lubricate Motion Control Bronze BushingsCheck Wheel Hub Locknuts Fuel Tank Mounting Hardware SpecificationsChange Hydraulic System Filter Thread Locking AdhesivesDielectric Grease Pump Drive Belt ReplacementPark Brake Adjustment Pump Drive Belt TensionMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Caster Pivot Bearings Pre-Load Adjustment Clutch ShimFeeler gauge Brake mounting bolt Cleaning Clean Engine Cooling SystemWaste Disposal Remove Engine Shrouds and Clean Cooling FinsBattery Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Ignition SwitchIgnition Switch 31HPElectrical Logic Schematic 27HP Kohler Black / Grey Rown BElectrical Logic Schematic 31HP Briggs & Stratton VioletHydraulic Diagram Exmark Commercial Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options