Exmark 4500-497 manual Check Safety Interlock System, Engine must initiate shutdown

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Maintenance

Voltage

Percent

Maximum

Charging

Reading

Charge

Charger

Interval

 

 

Settings

 

12.6 or

100%

16 volts/7

No

greater

 

amps

Charging

 

 

 

Required

12.4 – 12.6

75–100%

16 volts/7

30 Minutes

 

 

amps

 

12.2 – 12.4

50–75%

16 volts/7

1 Hour

 

 

amps

 

12.0–12.2

25–50%

14.4 volts/4

2 Hours

 

 

amps

 

11.7–12.0

0–25%

14.4 volts/4

3 Hours

 

 

amps

 

11.7 or less

0%

14.4 volts/2

6 Hours or

 

 

amps

More

Check Safety Interlock System

Service Interval: Before each use or daily

Note: To prevent engine cut-outs on rough terrain the seat kill switch has a 1/2 second delay.

1.Check starting circuit. Starter should crank with, parking brake engaged, PTO disengaged and motion control levers moved out in the neutral lock position. The operator does not need to be in the seat to start the engine.

Try to start with operator in seat, parking brake disengaged, PTO disengaged and motion control levers in the neutral lock position - starter must not crank.

Try to start with operator in seat, parking brake engaged, PTO engaged and motion control levers in the neutral lock position - starter must not crank.

Try to start with operator in seat, parking brake engaged, PTO disengaged, and the left motion control lever in, starter must not crank, repeat again with the right lever in, then with both levers in - starter must not crank.

2.Check the kill circuits. Run engine at one-third throttle, disengage parking brake and raise off of seat (but do not get off of machine) engine must initiate shutdown after approximately 1/2 second has elapsed (seat has time delay kill switch to prevent cut-outs on rough terrain).

Run engine at one-third throttle, engage PTO and raise off of seat (but do not get off of machine) engine must initiate shutdown after 1/2 second has elapsed.

Run engine at one-third throttle, with brake disengaged, move levers in and raise off seat (but do not get off of machine) engine must initiate shutdown after 1/2 second has elapsed.

Again, run engine at one-third throttle, brake engaged, and move left motion control lever in

-engine must initiate shutdown.

Repeat again moving the right lever in, then moving both levers in - engine must initiate shutdown whether operator is on seat or not.

3.Check the PTO circuit. See the FR524, FR604, and FR724 Operator’s manual to become familiar with the deck operation. Open the folding deck latches, disengage the park brake, move the motion control levers in to neutral, and disengage the PTO. Lower the deck until the PTO switch arm is no longer depressing the PTO “kill” switch (see Figure 8).

Figure 8

Left Side—Inside of Hitch Shown

1.PTO “Kill” Switch

2.PTO Switch Arm

3.Lower deck until arm Does Not contact the switch.

Run the engine at half throttle and pull up on the PTO engagement switch.

The PTO must not engage.

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Contents Frontrunnertm California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingSafety Operation Using the Rollover Protection System Rops Slope OperationMaintenance and Storage Safety Safety and Instructional Decals 109-2355 109-2356 109-2358 109-2377 109-2396 109-7413 116-1003 109-2360 Systems SpecificationsModel Numbers Cutting Deck Hydrostatic Ground Drive SystemTires & Wheels Dimensions Torque RequirementsControls Product OverviewOperation Pre-Start Open the Fuel Shut-Off Valve Operating InstructionsRaise the Rollover Protection System Rops Starting the EngineStopping the Engine Driving the MachineDisengaging the PTO Transporting Transporting a UnitLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelCheck Safety Interlock System Engine must initiate shutdownCheck Seat Belt Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check for Loose HardwareCheck Condition Of Belts Check Auxiliary Hydraulic Oil LevelCheck Tire Pressures Lubricate Grease FittingsLubricate Rear Caster Wheel Hubs Pumps PlacesLubricate Brake Rod Bushings Lubricate Motion Control ShaftLubricate Brake Handle Pivot Lubricate Motion Control Bronze BushingsCheck Wheel Hub Locknuts Fuel Tank Mounting Hardware SpecificationsChange Hydraulic System Filter Thread Locking AdhesivesDielectric Grease Pump Drive Belt ReplacementPark Brake Adjustment Pump Drive Belt TensionMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Caster Pivot Bearings Pre-Load Adjustment Clutch ShimFeeler gauge Brake mounting bolt Cleaning Clean Engine Cooling SystemWaste Disposal Remove Engine Shrouds and Clean Cooling FinsBattery Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Schematics Ignition SwitchIgnition Switch 31HPElectrical Logic Schematic 27HP Kohler Black / Grey Rown BElectrical Logic Schematic 31HP Briggs & Stratton VioletHydraulic Diagram Exmark Commercial Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options