Exmark 4500-497 manual Change Hydraulic System Filter, Check Wheel Hub Locknuts

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Maintenance

Replacement Filters

Kohler

Kohler

 

P/N 2405010–15 Micron

 

 

Briggs & Stratton

Briggs & Stratton

 

P/N 695327– 30 Micron

Change Hydraulic System Filter

Service Interval: After the first 250 hours

Every 500 hours/Yearly (whichever comes first) thereafter

(Every 250 hours/Yearly if using Mobil 1 15W50)

Note: Use only Exmark Part No. 103-2146.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Carefully clean area around filter. It is important that no dirt or contamination enter hydraulic system.

3.Unscrew filter to remove and allow oil to drain from reservoir.

Important: Before reinstalling new filter, fill it with Exmark Premium Hydro oil and apply a thin coat of oil on the surface of the rubber seal.

Turn filter clockwise until rubber seal contacts the filter adapter, then tighten the filter an additional 2/3 to 3/4 turn.

4.Fill reservoir as stated in Check Hydraulic Oil Level section.

Exmark Premium Hydro Oil is recommended. Refer to the chart for an acceptable alternative:

Hydro Oil

Change Interval

Exmark Premium Hydro

500 Hours

Oil (Preferred)

 

Mobil 1 15W50

250 Hours

5.Raise the rear of machine up and support with jack stands (or equivalent support) just high enough to allow drive wheels to turn freely.

CAUTION

Raising the mower for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injury.

Do Not rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support

6.Start engine and move throttle control ahead to full throttle position. Move the speed control levers to the full speed and run for several minutes. Shut down machine and recheck oil level.

Note: Do Not change hydraulic system oil (except for what can be drained when changing filter), unless it is felt the oil has been contaminated or been extremely hot.

Changing oil unnecessarily could damage hydraulic system by introducing contaminates into the system.

Check Wheel Hub Locknuts

Service Interval: After the first 100 hours Every 500 hours thereafter

When tightening the lock nut on the wheel motor tapered shaft:

Torque to 210-250 ft-lb (285-339 N-m).

Note: Do Not use antiseize on wheel hub.

Fuel Tank — Mounting Hardware Specifications

Service Interval: As required

When installing the nuts on the fuel tank studs, fully tighten the nyloc nut and back off 1/2 turn. This allows for normal fuel tank expansion and contraction with changes in temperature and fuel levels.

Thread Locking Adhesives

Thread locking adhesives such as “Loctite 242” or “Fel-Pro, Pro-Lock Nut Type” are used on the following fasteners:

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Contents Frontrunnertm California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Operation Slope Operation Using the Rollover Protection System RopsMaintenance and Storage Safety Safety and Instructional Decals 109-2355 109-2356 109-2358 109-2377 109-2396 109-7413 116-1003 109-2360 Model Numbers SpecificationsSystems Tires & Wheels Hydrostatic Ground Drive SystemCutting Deck Torque Requirements DimensionsOperation Product OverviewControls Pre-Start Starting the Engine Operating InstructionsRaise the Rollover Protection System Rops Open the Fuel Shut-Off ValveDisengaging the PTO Driving the MachineStopping the Engine Transporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeEngine must initiate shutdown Check Safety Interlock SystemCheck for Loose Hardware Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check Seat BeltLubricate Grease Fittings Check Auxiliary Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsPumps Places Lubricate Rear Caster Wheel HubsLubricate Motion Control Bronze Bushings Lubricate Motion Control ShaftLubricate Brake Handle Pivot Lubricate Brake Rod BushingsThread Locking Adhesives Fuel Tank Mounting Hardware SpecificationsChange Hydraulic System Filter Check Wheel Hub LocknutsPump Drive Belt Tension Pump Drive Belt ReplacementPark Brake Adjustment Dielectric GreaseMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Clutch Shim Caster Pivot Bearings Pre-Load AdjustmentFeeler gauge Brake mounting bolt Clean Engine Cooling System CleaningMotor Oil Disposal Remove Engine Shrouds and Clean Cooling FinsBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Ignition Switch Schematics31HP Ignition SwitchBlack / Grey Rown B Electrical Logic Schematic 27HP KohlerViolet Electrical Logic Schematic 31HP Briggs & StrattonHydraulic Diagram Exmark Commercial Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options