Exmark 920 Clean Engine and Exhaust System Area, Remove Engine Shrouds and Clean Cooling Fins

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Maintenance

G011733

1

Figure 35

1.Feeler gauge

Figure 36

1.Feeler gauge

•If the gap is less than 0.010 inch, then reinstall the shim and reference the Troubleshooting section.

•If the gap is sufficient, proceed to the safety check in step F.

F.Perform the following safety check:

a.Sit on the seat and start the engine.

b.Make sure the blades Do Not engage with the PTO switch “off ” and the clutch disengaged.

If the clutch does not disengage, reinstall the shim and reference the Troubleshooting section.

c.Engage and disengage the PTO switch ten consecutive times to ensure the clutch is functioning properly. If the clutch does not engage properly, reference the Troubleshooting section.

Cleaning

Clean Engine and Exhaust System Area

Service Interval: Before each use or daily (May be required more often in dry or dirty conditions.)

CAUTION

Excessive debris around engine cooling air intake and exhaust system area can cause engine, exhaust area, and hydraulic system to overheat which can create a fire hazard.

Clean all debris from engine and exhaust system area.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Clean all debris from rotating engine air intake screen, around engine shrouding, and exhaust system area.

3.Wipe up any excessive grease or oil around the engine and exhaust system area.

Remove Engine Shrouds and Clean Cooling Fins

Service Interval: Every 100 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Remove cooling shrouds from engine and clean cooling fins. Also clean dust, dirt and oil from external surfaces of engine which can cause inadequate cooling.

3.Make sure cooling shrouds are reinstalled. Operating the engine without cooling shrouds will cause engine damage due to overheating.

Clean Hydro Fan Cooling Fins

Service Interval: Before each use or daily

Removing debris from the hydro fan cooling fins will allow the hydro system to run cooler and improve the life of the hydro system.

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Contents Pioneer S-SERIES California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Slope Operation OperationMaintenance and Storage Using the Rollover Protection System RopsSafety Safety Safety and Instructional Decals 109-6014 116-1119 107-2102 116-1121 116-3303 116-4465 116-4430 Systems SpecificationsModel Numbers Hydrostatic Ground Drive System DimensionsTires & Wheels Cutting DeckTorque Requirements Operation Product OverviewControls Motion Control LeversThrottle Control Ignition Switch Fuel Shut-Off ValveBrake Lever Hour MeterDrive Wheel Release Valves PTO Engagement SwitchOperating Instructions Pre-StartDeck Lift Pedal Transport LockEngaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Driving the Machine Disengaging the PTOStopping the Engine Adjusting the Anti-Scalp Rollers Adjusting the Cutting HeightLoading a Unit TransportingTransporting a Unit Operation Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeRecommended Jump Starting Procedure Check Mower Blades Do Not jump start a weak battery if these conditions existService Dealer Check Safety Interlock SystemCheck Rollover Protections Systems Roll Bar Knobs Service Air CleanerCheck Seat Belt Check for Loose HardwareLubricate Grease Fittings Check Hydraulic Oil LevelCheck Tire Pressures Lubricate Caster Wheel HubsChange Hydraulic System Filter and Fluid Check Spark PlugsChange Fuel Filter Check Spark Arrester if equipped Copper-Based Anti-seize Thread Locking AdhesivesDielectric Grease Deck LevelingInch Deck Adjusting the Blade SlopeDeck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Motion Control Linkage Adjustment Motion Control Handle AdjustmentFull Forward Tracking Adjustment Adjusting the Seat Ride Suspension Removing the Shim Electric Clutch AdjustmentClean Hydro Fan Cooling Fins Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Grass Build-Up Under Deck Clean Debris From MachineBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingSee Drive Wheel Release Valves section Electrical Diagram SchematicsElectrical Logic Schematic Pioneer S-Series Turf Equipment Page Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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920 specifications

The Exmark 920 is an exceptional piece of equipment tailored for professionals and enthusiasts alike. Designed with an emphasis on performance and reliability, this mower embodies the pinnacle of lawn care technology. Known for its robust construction, the Exmark 920 is equipped with a powerful engine, ensuring efficient and effective mowing even in demanding conditions.

One of the standout features of the Exmark 920 is its cutting deck. With a 52-inch or 60-inch mower deck option, it allows users to cover a large mowing area quickly. The deck is crafted from high-strength steel, providing durability and longevity while maintaining a lightweight design that enhances maneuverability. Innovative blade design promotes superior airflow for an even cut, preventing clumping and ensuring a polished finish across various grass types.

The Exmark 920 utilizes advanced technology, including the innovative RED Technology, which enhances engine performance by optimizing power consumption. This results in reduced fuel consumption while maintaining the required power output for demanding tasks. Additionally, the mower’s intuitive controls include a user-friendly interface, allowing for easy adjustments and settings, catering to the varying needs of different lawn types and conditions.

Another notable feature of the Exmark 920 is its all-day comfort design. With an ergonomic seat and advanced suspension system, operators can tackle long mowing sessions without discomfort. The padded seat is adjustable, providing maximum support to minimize fatigue, while the suspension system absorbs bumps and uneven terrain for a smoother ride.

Furthermore, the Exmark 920 prioritizes serviceability. Easy access points for maintenance and a well-designed layout ensure that routine tasks, such as oil changes and blade replacements, can be completed efficiently. The model also comes equipped with LED headlights for improved visibility during early morning or late evening mowing.

In summary, the Exmark 920 is a sophisticated mower combining power, advanced technology, and design for comfort and utility. Its high-performance engine, durable cutting deck, user-friendly controls, and serviceable layout make it an ideal choice for anyone seeking to achieve a well-manicured lawn with professional results. Whether for commercial or residential use, the Exmark 920 stands out as a leading option in the market, enabling users to tackle any mowing challenge with confidence and ease.
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