Exmark 920, 000 & higher manual Troubleshooting, Problem Possible Cause Corrective Action

Page 49

Troubleshooting

Troubleshooting

Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

When a problem occurs, do not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank.

The following table lists some of the common causes of trouble. Do not attempt to service or replace major items or any items that call for special timing of adjustment procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

Note: When disconnecting electrical connectors DO NOT pull on the wires to separate the connectors.

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Starter does not crank

1.

PTO is engaged.

1.

Disengage the PTO.

 

2.

Parking brake is not engaged.

2.

Set the parking brake.

 

3.

Drive levers are not in neutral lock

3.

Ensure the drive levers are in the neutral

 

 

position.

 

lock position.

 

4.

Battery does not have a full charge.

4.

Charge the battery. See Check

 

 

 

 

Battery Charge and Recommended

 

 

 

 

Jump Starting Procedure sections in

 

 

 

 

Maintenance.

 

5.

Electrical connections are corroded, loose

5.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

6.

Fuse is blown.

6.

Replace the blown fuse.

 

7.

Relay or switch is defective.

7.

Contact an Authorized Service Dealer.

 

 

 

 

 

Engine will not start, starts hard, or fails to

1.

Fuel tank is empty.

1.

Fill the fuel tank.

keep running

2.

Fuel shutoff valve is closed.

2.

Open the fuel shutoff valve.

 

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

The throttle and choke are not in the

4.

Be sure the throttle control is midway

 

 

correct position.

 

between the “SLOW” and “FAST”

 

 

 

 

positions, and the choke is in the “ON”

 

 

 

 

position for a cold engine or the “OFF”

 

 

 

 

position for a warm engine.

 

5.

Dirt in fuel filter.

5.

Replace the fuel filter.

 

6.

Dirt, water, or stale fuel is in the fuel

6.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

7.

Air cleaner is dirty.

7.

Clean or replace the air cleaner element.

 

8.

Seat switch is not functioning properly.

8.

Check the seat switch indicator. Replace

 

 

 

 

seat if needed.

 

9.

Electrical connections are corroded, loose

9.

Check the electrical connections for

 

 

or faulty.

 

good contact. Clean connector terminals

 

 

 

 

thoroughly with electrical contact cleaner,

 

 

 

 

apply dielectric grease and reconnect.

 

10.

Relay or switch is defective.

10.

Contact an Authorized Service Dealer.

 

 

 

 

 

Engine loses power

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Air cleaner is dirty.

2.

Clean or replace the air cleaner element.

 

3.

Oil level in the crankcase is low.

3.

Add oil to the crankcase.

 

4.

Cooling fins and air passages for the

4.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

5.

Vent hole in the fuel cap is plugged.

5.

Clean or replace the fuel cap.

 

6.

Dirt in fuel filter.

6.

Replace the fuel filter.

 

7.

Dirt, water, or stale fuel is in the fuel

7.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

 

 

 

 

49

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Contents Lazer Z D-SERIES California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingOperation Slope Operation Maintenance and Storage Using the Rollover Protection System RopsSafety Safety Safety and Instructional Decals 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 109-0872 109-1214 109-1215 109-1399 109-2219 109-2263 109-2264 109-2478 109-2951 109-3148 117-2718 19426-87881 19426-87903 107-9866 Model Numbers SpecificationsSystems Hydrostatic Ground Drive System SeatTires & Wheels Cutting DeckTorque Requirements DimensionsOperation Product OverviewControls Motion Control LeversTracking Adjustment Knob Ignition SwitchBrake Lever Hour MeterPre-Start Biodiesel Ready Operating InstructionsRaise the Rollover Protection System Rops Open the Fuel Shut-Off ValveDisengaging the PTO Engaging the PTOStopping the Engine Driving the Machine Adjusting the Cutting HeightAdjusting the Anti-Scalp Rollers Transporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeService Interval As required Recommended Jump Starting ProcedureEngine Block of the Stalled Check Mower BladesCheck Rollover Protections Systems Roll Bar Pins Check Safety Interlock SystemService Air Cleaner Check Seat BeltCheck Hydraulic Oil Level Change Engine OilCheck Tire Pressures Lubricate Grease Fittings Check Condition Of BeltsLubricate Caster Wheel Hubs Wheel Hub Slotted Nut Torque SpecificationLubricate Brake Handle Pivot Lubricate Brake Rod BushingsDrain Fuel Filter/Water Separator Lubricate Motion Control Bronze BushingsChange Fuel Filter/Water Separator Change Inline Fuel FilterChange Engine Coolant Check Engine Coolant LevelThread Locking Adhesives Check Spark Arrester if equippedCopper-Based Anti-seize Mobil HTS Grease Or Food-Grade Anti-seizeDielectric Grease Deck LevelingPump Drive Belt Tension Mule Drive Belt Tension AdjustmentDeck Belt Tension Parking Brake Adjustment Belt Guide AdjustmentAlternator Belt Tension Lever down Remove pin to adjust Disengaged Removing the Shim Electric Clutch AdjustmentMotion Control Linkage Adjustment Reverse Indicator AdjustmentBecause of the jumper wire being used. Run Caster Pivot Bearings Pre-Load Adjustment Motion Control Damper AdjustmentClean Engine and Exhaust System Area Clean Engine Cooling SystemClean the Radiator Clean Grass Build-Up Under Deck Clean Debris From MachineBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Troubleshooting Electrical Diagram SchematicsElectrical Schematic Exmark Commercial Turf Equipment Page Page Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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920, 000 & higher specifications

The Exmark 920 is an exceptional piece of equipment tailored for professionals and enthusiasts alike. Designed with an emphasis on performance and reliability, this mower embodies the pinnacle of lawn care technology. Known for its robust construction, the Exmark 920 is equipped with a powerful engine, ensuring efficient and effective mowing even in demanding conditions.

One of the standout features of the Exmark 920 is its cutting deck. With a 52-inch or 60-inch mower deck option, it allows users to cover a large mowing area quickly. The deck is crafted from high-strength steel, providing durability and longevity while maintaining a lightweight design that enhances maneuverability. Innovative blade design promotes superior airflow for an even cut, preventing clumping and ensuring a polished finish across various grass types.

The Exmark 920 utilizes advanced technology, including the innovative RED Technology, which enhances engine performance by optimizing power consumption. This results in reduced fuel consumption while maintaining the required power output for demanding tasks. Additionally, the mower’s intuitive controls include a user-friendly interface, allowing for easy adjustments and settings, catering to the varying needs of different lawn types and conditions.

Another notable feature of the Exmark 920 is its all-day comfort design. With an ergonomic seat and advanced suspension system, operators can tackle long mowing sessions without discomfort. The padded seat is adjustable, providing maximum support to minimize fatigue, while the suspension system absorbs bumps and uneven terrain for a smoother ride.

Furthermore, the Exmark 920 prioritizes serviceability. Easy access points for maintenance and a well-designed layout ensure that routine tasks, such as oil changes and blade replacements, can be completed efficiently. The model also comes equipped with LED headlights for improved visibility during early morning or late evening mowing.

In summary, the Exmark 920 is a sophisticated mower combining power, advanced technology, and design for comfort and utility. Its high-performance engine, durable cutting deck, user-friendly controls, and serviceable layout make it an ideal choice for anyone seeking to achieve a well-manicured lawn with professional results. Whether for commercial or residential use, the Exmark 920 stands out as a leading option in the market, enabling users to tackle any mowing challenge with confidence and ease.
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