Exmark 720000 & Higher manual Recommended Maintenance Schedules

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Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

After the first 5 hours

• Change the engine oil.

 

 

After the first 100 hours

• Check the wheel hub locknuts torque specification.

 

 

After the first 250 hours

• Change the hydraulic filter.

 

 

 

• Check the engine oil level.

 

• Check the safety interlock system.

 

• Check the rollover protections systems (roll bar) pins.

Before each use or daily

• Check the seat belt.

 

• Check for loose hardware.

 

• Clean the engine cooling system.

 

• Remove accumulated debris from engine.

 

 

 

• Check the hydraulic oil level.

 

• Check the tire pressures.

Every 40 hours

• Check the condition of the belts.

 

• Grease hitch and cylinder pivots.

 

• Grease the dual tail wheel pivot (if applicable).

 

 

Every 50 hours

• Service the air cleaner. (May need more often under severe conditions. See the Engine

Owner’s Manual for additional information.)

 

 

 

Every 80 hours

• Remove the engine shrouds and clean the cooling fins.

 

 

Every 100 hours

• Change the engine oil. (May need more often under severe conditions.)

• Grease the fold pivot pin.

 

 

 

 

• Lubricate the brake handle pivot.

 

• Lubricate the brake rod bushings.

Every 160 hours

• Lubricate the motion control bronze bushings.

 

• Lubricate the steering linkage rod ends.

 

• Check the spark plugs.

 

 

Every 500 hours

• Check the wheel hub locknuts torque specification.

 

 

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Contents Frontrunnertm California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Operation Slope Operation Using the Rollover Protection System RopsMaintenance and Storage Safety and Instructional Decals 103-7218 107-2102 107-2112 109-2355 109-2356 109-2357 109-7413 Systems SpecificationsModel Numbers Cutting Deck Hydrostatic Ground Drive SystemTires & Wheels Dimensions Torque Requirements Product OverviewControls OperationOperating Instructions Pre-StartDisengaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Engaging the PTODriving Forward Driving the MachineLoading a Unit TransportingTransporting a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeEngine must initiate shutdown Check Safety Interlock SystemCheck for Loose Hardware Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check Seat BeltCheck Tire Pressures Check Hydraulic Oil LevelCheck Auxiliary Hydraulic Oil Level Lubricate Rear Caster Wheel Hubs Check Condition Of BeltsLubricate Grease Fittings Lubricate Motion Control Shaft Lubricate Brake Handle PivotLubricate Brake Rod Bushings Lubricate Motion Control Bronze BushingsChange Hydraulic System Filter Fuel Tank Mounting Hardware SpecificationsCheck Spark Plugs Change Fuel FilterPump Drive Belt Tension Pump Drive Belt ReplacementPark Brake Adjustment Dielectric GreaseMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Clean Engine Cooling System Caster Pivot Bearings Pre-Load AdjustmentMotor Oil Disposal Remove Engine Shrouds Clean Cooling FinsBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Schematics 31HP Ignition SwitchHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Service Record Page See EXMARK’S Complete Line of Accessories