Exmark 720000 & Higher manual Check Safety Interlock System, Engine must initiate shutdown

Page 25

Maintenance

Voltage

Percent

Maximum

Charging

Reading

Charge

Charger

Interval

 

 

Settings

 

12.6 or

100%

16 volts/7

No

greater

 

amps

Charging

 

 

 

Required

12.4 – 12.6

75–100%

16 volts/7

30 Minutes

 

 

amps

 

12.2 – 12.4

50–75%

16 volts/7

1 Hour

 

 

amps

 

12.0–12.2

25–50%

14.4 volts/4

2 Hours

 

 

amps

 

11.7–12.0

0–25%

14.4 volts/4

3 Hours

 

 

amps

 

11.7 or less

0%

14.4 volts/2

6 Hours or

 

 

amps

More

Check Safety Interlock System

Service Interval: Before each use or daily

Note: To prevent engine cut-outs on rough terrain the seat kill switch has a 1/2 second delay.

1.Check starting circuit. Starter should crank with, parking brake engaged, PTO disengaged and motion control levers moved out in the neutral lock position. The operator does not need to be in the seat to start the engine.

Try to start with operator in seat, parking brake disengaged, PTO disengaged and motion control levers in the neutral lock position - starter must not crank.

Try to start with operator in seat, parking brake engaged, PTO engaged and motion control levers in the neutral lock position - starter must not crank.

Try to start with operator in seat, parking brake engaged, PTO disengaged, and the left motion control lever in, starter must not crank, repeat again with the right lever in, then with both levers in - starter must not crank.

2.Check the kill circuits. Run engine at one-third throttle, disengage parking brake and raise off of seat (but do not get off of machine) engine must initiate shutdown after approximately 1/2 second has elapsed (seat has time delay kill switch to prevent cut-outs on rough terrain).

Run engine at one-third throttle, engage PTO and raise off of seat (but do not get off of machine) engine must initiate shutdown after 1/2 second has elapsed.

Run engine at one-third throttle, with brake disengaged, move levers in and raise off seat (but do not get off of machine) engine must initiate shutdown after 1/2 second has elapsed.

Again, run engine at one-third throttle, brake engaged, and move left motion control lever in

-engine must initiate shutdown.

Repeat again moving the right lever in, then moving both levers in - engine must initiate shutdown whether operator is on seat or not.

3.Check the PTO circuit. See the FR524, FR604, and FR724 Operator’s manual to become familiar with the deck operation. Open the folding deck latches, disengage the park brake, move the motion control levers in to neutral, and disengage the PTO. Lower the deck until the PTO switch arm is no longer depressing the PTO “kill” switch (see Figure 8).

Figure 8

Left Side—Inside of Hitch Shown

1.PTO “Kill” Switch

2.PTO Switch Arm

3.Lower deck until arm Does Not contact the switch.

Run the engine at half throttle and pull up on the PTO engagement switch.

The PTO must not engage.

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Contents Frontrunnertm California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Operation Slope Operation Using the Rollover Protection System RopsMaintenance and Storage Safety and Instructional Decals 103-7218 107-2102 107-2112 109-2355 109-2356 109-2357 109-7413 Model Numbers SpecificationsSystems Tires & Wheels Hydrostatic Ground Drive SystemCutting Deck Dimensions Torque Requirements Product OverviewControls OperationOperating Instructions Pre-StartStarting the Engine Open the Fuel Shut-Off ValveEngaging the PTO Disengaging the PTODriving Forward Driving the MachineTransporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeEngine must initiate shutdown Check Safety Interlock SystemService Air Cleaner Check Rollover Protections Systems Roll Bar PinsCheck Seat Belt Check for Loose HardwareCheck Auxiliary Hydraulic Oil Level Check Hydraulic Oil LevelCheck Tire Pressures Lubricate Grease Fittings Check Condition Of BeltsLubricate Rear Caster Wheel Hubs Lubricate Brake Rod Bushings Lubricate Brake Handle PivotLubricate Motion Control Bronze Bushings Lubricate Motion Control ShaftCheck Spark Plugs Fuel Tank Mounting Hardware SpecificationsChange Fuel Filter Change Hydraulic System FilterPark Brake Adjustment Pump Drive Belt ReplacementDielectric Grease Pump Drive Belt TensionMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Clean Engine Cooling System Caster Pivot Bearings Pre-Load AdjustmentBattery Disposal Remove Engine Shrouds Clean Cooling FinsWaste Disposal Motor Oil DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Schematics 31HP Ignition SwitchHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Service Record Page See EXMARK’S Complete Line of Accessories