Exmark 720000 & Higher manual 31HP, Ignition Switch

Page 39

IGNITION SWITCH

TERMINAL

CONNECTIONS

TERMINAL A

VOLTAGE REGULATOR

MOTOR (REV)

 

 

 

 

WHITE / BLACK

 

 

 

 

 

 

MOTOR (FWD)

 

 

 

 

BLUE / BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTACTOR

BATT (NEG)

BLACK

 

 

AUX. HYDRAULICS

 

SEAT DELAY

 

SEAT DELAY

SEAT

 

 

 

 

SWITCH

 

 

RAISE / LOWER

MODULE CONTROL

MODULE INPUT

 

 

 

 

 

 

6 5 4 7

 

 

 

 

 

C

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

B

 

 

 

 

 

A

2

 

1

3 2 1 8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6 4 5 1 2 3 7 8 9

 

 

A B C

 

 

 

A B C

 

 

2 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SWITCH IS CLOSED

 

 

 

 

WITH OPERATOR

 

 

 

SWITCH IN: ORANGE TO PINK/BLACK

IN THE SEAT

 

PTO

SWITCH OUT: ORANGE TO GRAY

 

PTO

 

 

 

SWITCH

 

 

CLUTCH

SEAT DELAY

 

3

2

1

B

A

 

 

4

MODULE DIODE

 

 

9

8

7

 

 

B A

4 1 7 2 5 6 3 8 9

 

Electrical

TERMINAL B

BATTERY

TERMINAL I

HOUR METER, AUX HYD, PTO SWITCH

 

 

TERMINAL S

START RELAY

 

 

TERMINAL X

SEAT DELAY

 

 

TERMINAL Y

HOUR METER, AUX HYD, PTO SWITCH

BATT (POS)

 

ORANGE

CIRCUIT

 

ORANGE

BREAKER

 

RED

1

 

 

FUSE

1

VIOLET

30 AMP

2

VIOLET

2

 

 

3

3

DK BLUE

HOUR

 

 

ORANGE

TAN TAN BLACK LTBLUE LTBLUE

BROWN

BROWN TAN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK BROWN

GREY GREY ORANGE

PINK / BLACK ORANGE

 

 

 

 

GREY GREY

GREY

 

 

 

 

 

 

BLACK

 

BLACK

 

BLACK

GROUND

BLACK

 

 

1

Diagram

TERMINAL S TERMINAL I

METER

 

2

2

 

 

ORANGE

 

 

 

 

1

 

1

 

 

ORANGE

RED

 

1

 

RED

 

 

2

 

 

FUSE

20 AMP

2

39

 

TERMINAL B

TERMINAL X

 

TERMINAL Y

TERMINAL A

 

IGNITION SWITCH

FUSE

15 AMP

 

 

 

 

ORANGE

 

 

 

 

ORANGE

 

I

 

 

ORANGE

 

 

Y

2

1

 

ORANGE

5

2

X

1

TAN

B

4

RED

4

3

S

5

YELLOW

 

 

A

3

YELLOW / BLACK

 

 

 

 

YELLOW / BLACK

1

 

 

 

 

 

 

 

1

YELLOW / BLACK

 

 

 

2

YELLOW / BLACK

2

 

 

 

 

RED

 

VIOLET

 

RED

 

BLACK

A

YELLOW / BLACK

B

STARTER;

BATTERY (POS)

A HEADLIGHT

B HARNESS

– 31HP

ORANGE / BLACK

 

3

8

 

1

 

DK BLUE

 

 

7

7

 

2

 

 

 

 

 

WHITE

 

 

 

6

 

ENGINE

 

 

 

 

 

 

TAN

 

 

4

6

 

3

 

DK GREEN

 

1

5

 

4

 

 

 

 

Briggs

 

POSITION

CIRCUIT "MAKE"

G007221

1. OFF

NONE

 

 

 

3. START

B + I + S

 

2. RUN

B + I + A

X + Y

NOTE:

CONNECTORS VIEWED FROM WIRE END

BROWN

GREY/BLACK

GREY/BLACK

GREY

GREY GREY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

4

3

2

23

14

 

 

LT GREEN

LT BLUE

 

 

 

 

 

 

 

 

1

2

1

 

 

 

 

LT GREEN

DKGREEN

 

 

 

 

 

 

 

1

2

21

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DKGREEN DKGREEN

LTBLUE LT BLUE

LT BLUE

PINK /

 

 

 

 

 

 

 

 

 

 

 

1

 

4

 

2

3

 

2

3

2

4

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YELLOW DK GREEN /WHITE

 

 

 

 

ORANGE / BLACK

 

 

 

 

GREEN

 

 

 

 

 

DKGREEN DK GREEN

DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

3

4

5

 

 

 

4

5

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GREENDK

 

 

WHITE

 

 

 

WHITE

 

 

 

/

 

 

 

 

 

 

 

 

 

GREEN

 

 

 

 

 

 

BLACK

BLACK

 

BLACK

BLACK

 

 

 

 

DK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

2

4

 

1

 

3

 

 

 

5

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

VIOLET

YELLOW/BLACK

TAN

BLACK

BLACK

 

 

 

 

 

 

 

 

 

1

 

2

3

4

5

1

53 2 4

& Stratton

DECK TILT

RH MOTION

LH MOTION

BRAKE

SAFETY SWITCH

CONTROL

CONTROL

SWITCH

 

BOTH MOTION CONTROL

 

 

CLOSED WITH

 

 

 

 

SWITCHES ARE CLOSED WITH

BRAKE ENGAGED

 

 

CONTROL LEVERS IN NEUTRAL

 

 

 

 

 

LOCK POSITION

 

 

 

 

START

RELAY

OPEN WITH BRAKE ENGAGED

KILL

RELAY

CHARGE RELAY

Schematics

Image 39
Contents Frontrunnertm California Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety Operation Slope Operation Using the Rollover Protection System RopsMaintenance and Storage Safety and Instructional Decals 103-7218 107-2102 107-2112 109-2355 109-2356 109-2357 109-7413 Specifications Model NumbersSystems Hydrostatic Ground Drive System Tires & WheelsCutting Deck Dimensions Torque Requirements Product OverviewControls OperationOperating Instructions Pre-StartDisengaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Engaging the PTODriving Forward Driving the MachineTransporting Transporting a UnitLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeEngine must initiate shutdown Check Safety Interlock SystemCheck for Loose Hardware Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check Seat BeltCheck Hydraulic Oil Level Check Auxiliary Hydraulic Oil LevelCheck Tire Pressures Check Condition Of Belts Lubricate Grease FittingsLubricate Rear Caster Wheel Hubs Lubricate Motion Control Shaft Lubricate Brake Handle PivotLubricate Brake Rod Bushings Lubricate Motion Control Bronze BushingsChange Hydraulic System Filter Fuel Tank Mounting Hardware SpecificationsCheck Spark Plugs Change Fuel FilterPump Drive Belt Tension Pump Drive Belt ReplacementPark Brake Adjustment Dielectric GreaseMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Clean Engine Cooling System Caster Pivot Bearings Pre-Load AdjustmentMotor Oil Disposal Remove Engine Shrouds Clean Cooling FinsBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Schematics 31HP Ignition SwitchHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Service Record Page See EXMARK’S Complete Line of Accessories