Exmark 720000 & Higher manual Troubleshooting

Page 37

 

 

 

 

Troubleshooting

 

 

 

 

 

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

Engine overheats

1.

Engine load is excessive

1.

Reduce the ground speed.

 

2.

Oil level in the crankcase is low.

2.

Add oil to the crankcase.

 

3.

Cooling fins and air passages for the

3.

Remove the obstructions from the cooling

 

 

engine are plugged.

 

fins and air passages.

 

 

 

 

 

Mower pulls left or right (with levers fully

1.

Tracking needs adjustment

1.

Adjust the tracking.

forward)

2.

Tire pressure in drive tires not correct.

2.

Adjust tire pressure in the drive tires.

 

 

3.

Reverse indicator and motion control

3.

Adjust the reverse indicator and the

 

 

linkage need adjustment.

 

motion control linkage.

 

 

 

 

 

Machine does not drive

1.

Bypass valve is not closed tight.

1.

Tighten the bypass valve.

 

2.

Drive or pump belt is worn, loose or

2.

Change the belt.

 

 

broken.

 

 

 

3.

Drive or pump belt is off a pulley.

3.

Change the belt.

 

4.

Broken or missing idler spring.

4.

Replace the spring.

 

5.

Hydraulic fluid level is low or too hot.

5.

Add hydraulic fluid to reservoir or let it

 

 

 

 

cool down.

 

 

 

 

 

Abnormal vibration

1.

Engine mounting bolts are loose.

1.

Tighten the engine mounting bolts.

 

2.

Loose engine pulley, idler pulley, or blade

2.

Tighten the appropriate pulley.

 

 

pulley.

 

 

 

3.

Engine pulley is damaged.

3.

Contact an Authorized Service Dealer.

 

 

 

 

 

37

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Contents Frontrunnertm California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Operation Slope Operation Using the Rollover Protection System RopsMaintenance and Storage Safety and Instructional Decals 103-7218 107-2102 107-2112 109-2355 109-2356 109-2357 109-7413 Model Numbers SpecificationsSystems Tires & Wheels Hydrostatic Ground Drive SystemCutting Deck Dimensions Torque Requirements Product OverviewControls OperationOperating Instructions Pre-StartStarting the Engine Open the Fuel Shut-Off ValveEngaging the PTO Disengaging the PTODriving Forward Driving the MachineTransporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeEngine must initiate shutdown Check Safety Interlock SystemService Air Cleaner Check Rollover Protections Systems Roll Bar PinsCheck Seat Belt Check for Loose HardwareCheck Auxiliary Hydraulic Oil Level Check Hydraulic Oil LevelCheck Tire Pressures Lubricate Grease Fittings Check Condition Of BeltsLubricate Rear Caster Wheel Hubs Lubricate Brake Rod Bushings Lubricate Brake Handle PivotLubricate Motion Control Bronze Bushings Lubricate Motion Control ShaftCheck Spark Plugs Fuel Tank Mounting Hardware SpecificationsChange Fuel Filter Change Hydraulic System FilterPark Brake Adjustment Pump Drive Belt ReplacementDielectric Grease Pump Drive Belt TensionMotion Control Linkage Adjustment Weight Transfer Spring Adjustment Clean Engine Cooling System Caster Pivot Bearings Pre-Load AdjustmentBattery Disposal Remove Engine Shrouds Clean Cooling FinsWaste Disposal Motor Oil DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Schematics 31HP Ignition SwitchHydraulic Diagram Year Limited Warranty Exmark Turf Equipment Service Record Page See EXMARK’S Complete Line of Accessories